13B-243
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$074.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF896
PRESENT
OR
STOREDPRESSURE REGULATOR ON PUMP1.DEF: Below minimum threshold
2.DEF: Above maximum threshold
3.DEF: Negative loop deviation
4.DEF: Positive loop deviation
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after:
– the ignition is switched on.
– engine running.
Priorities when dealing with a number of faults:
– DF897 Pressure regulator circuit on pump
– DF898 Pressure regulator circuit on rail
Special notes:
If the fault is present:
– particle filter regeneration is inhibited,
– the engine stops and the level 2 warning light comes on: 1.DEF,
–the level 1 warning light comes on: 2.DEF, 3.DEF, 4.DEF,
– engine torque is limited: 2.DEF, 3.DEF, 4.DEF,
– the rail pressure is regulated by a regulator built into the rail (DRV): 2.DEF, 3.DEF,
4.DEF.
1.DEF
2.DEF
3.DEF
4.DEF
NOTESNone.
Check that there are no leaks on the high pressure diesel fuel circuit.
Repair if necessary.
Check the level of fuel in the tank.
Check the low pressure circuit using Test 3 Low pressure circuit test and check that there are no exterior air
leaks in the low pressure fuel circuit.
EDC16CP33_V18_DF896 / EDC16CP33_V1C_DF896 / EDC16CP33_V54_DF896 / EDC16CP33_V20_DF896 / EDC16CP33_V58_DF896 /
EDC16CP33_V5C_DF896 / EDC16CP33_V24_DF896 / EDC16CP33_V04_DF896 / EDC16CP33_V08_DF896 / EDC16CP33_V44_DF896 /
EDC16CP33_V4C_DF896 / EDC16CP33_V34_DF896 / EDC16CP33_V38_DF896 / EDC16CP33_V74_DF896 / EDC16CP33_V28_DF896 /
EDC16CP33_V62_DF896 / EDC16CP33_V26_DF896 / EDC16CP33_V60_DF896
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
13B-245
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$074.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF897
PRESENT
OR
STOREDPUMP PRESSURE REGULATOR CIRCUITCO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
1.DEF: Internal electronic fault
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault reappears after:
– the ignition is switched on,
– the regulator is controlled using command AC226 Pump pressure regulator.
Special notes:
The fuel flow regulator is built into the high pressure pump.
If the fault is present:
– particle filter regeneration is inhibited,
– the quantity of fuel injected is limited and the engine speed is limited to 3000 rpm:
CO, CC.1, 1.DEF,
– regulation with open loop for fuel flow,
–the level 2 warning light comes on: CC.0: engine stop,
–the level 1 warning light comes on: CO, CC.1, 1.DEF,
– pressure is regulated by the pump pressure regulator (MPROP).
Use bornier Elé. 1681 for all operations on the engine management computer
connectors.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
CO
NOTESNone.
Check the condition of the pressure regulator connector on the pump (MPROP) (see Wiring Diagram Technical
Note, Laguna II ph2, Vel Satis ph2, Espace IV ph2, Mégane II ph2, Scénic II ph2, component code 1105).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Laguna II ph2, Vel Satis ph2, Espace IV ph2, Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
EDC16CP33_V18_DF897 / EDC16CP33_V1C_DF897 / EDC16CP33_V54_DF897 / EDC16CP33_V20_DF897 / EDC16CP33_V58_DF897 /
EDC16CP33_V5C_DF897 / EDC16CP33_V24_DF897 / EDC16CP33_V04_DF897 / EDC16CP33_V08_DF897 / EDC16CP33_V44_DF897 /
EDC16CP33_V4C_DF897 / EDC16CP33_V34_DF897 / EDC16CP33_V38_DF897 / EDC16CP33_V74_DF897 / EDC16CP33_V28_DF897 /
EDC16CP33_V62_DF897 / EDC16CP33_V26_DF897/ EDC16CP33_V60_DF897
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
13B-325V12 MR-372-J84-13B300$110.mif
13B
EDC16CP33
Program No.: C4
VDiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
OCR*: Opening Cyclic RatioTool parameter Diagnostic tool title
PR002Alternator charge (Mégane II ph2/Scénic II ph2 only)
PR005EGR valve opening setpoint
PR006Rail pressure regulator current
PR007Rail pressure regulator current setpoint
PR008Rail reference pressure
PR009Turbocharging pressure setpoint
PR015Engine torque
PR017Fuel flow
PR022EGR valve position feedback loop difference
PR023Air flow difference
PR030Accelerator pedal position
PR035Atmospheric pressure
PR037Refrigerant pressure (Mégane II ph2/Scénic II ph2 only)
PR038Rail pressure
PR041Turbocharging pressure
PR042Filtered turbocharging pressure
PR048OCR* rail pressure regulation valve
PR051EGR valve position feedback
PR053Engine speed requested by air conditioning
PR055Engine speed
PR059Inlet air temperature
PR061Exterior air temperature
PR063Fuel temperature
PR064Coolant temperature
PR074Battery voltage
PR077EGR valve position sensor voltage
DIESEL INJECTION
Fault finding – Parameter summary table
13B-326V12 MR-372-J84-13B300$110.mif
DIESEL INJECTION
Fault finding – Parameter summary table13B
EDC16CP33
Program No.: C4
VDiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
OCR*: Opening Cyclic Ratio
SV*: Solenoid valveTool parameter Diagnostic tool title
PR079Atmospheric pressure sensor voltage
PR080Rail pressure sensor voltage
PR082Fuel temperature sensor voltage
PR083Air temperature sensor voltage
PR084Coolant temperature sensor voltage
PR086Pedal potentiometer voltage gang 1
PR088Pedal potentiometer gang 2 voltage
PR089Vehicle speed
PR104Turbocharging SV* OCR* setpoint
PR128First EGR valve offset
PR129Last EGR valve offset
PR130Cruise control setpoint
PR132Air flow
PR157Fuel flow setpoint
PR171Air flow setpoint for EGR
PR190Engine idle speed setpoint.
PR209Turbocharging pressure loop difference
PR213Rail pressure loop difference
PR224Turbocharging pressure sensor voltage
PR225Air flow sensor voltage
PR290AC refrigerant pressure sensor voltage (Mégane II ph2/Scénic II ph2 only)
PR364Cylinder no. 1 fuel flow correction
PR365Cylinder no. 4 fuel flow correction
PR381Particle filter downstream temperature
PR382Particle filter upstream temperature
PR383Weight of soot in the particle filter
13B-327V12 MR-372-J84-13B300$110.mif
DIESEL INJECTION
Fault finding – Parameter summary table13B
EDC16CP33
Program No.: C4
VDiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
repl*: replacement,
diff.*: differential,
OCR*: Opening Cyclic Ratio.Tool parameter Diagnostic tool title
PR385Exhaust pipe flow
PR391Mileage since particle filter repl*
PR405Cylinder no. 2 fuel flow correction
PR406Cylinder no. 3 fuel flow correction
PR412Mileage at last successful regeneration
PR414Particle filter diff* pressure
PR415Time since last regeneration
PR484Fuel regulation solenoid valve OCR*
PR490Engine air flow
PR636Turbine upstream pressure
PR667Turbine upstream temperature
PR668Turbine upstream temperature sensor voltage
PR672Damper valve position setpoint
PR739Fuel flow solenoid valve current
PR747Damper valve position
PR782Turbine upstream pressure sensor voltage
PR784DF312 recording No. 1
PR785DF312 recording No. 2
PR786DF312 recording No. 3
PR787DF312 recording No. 4
PR788DF312 recording No. 5
PR789DF312 recording No. 6
PR790DF312 recording No. 7
PR791DF312 recording No. 8
13B-422V12 MR-372-J84-13B300$140.mif
13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
NOTESThe commands are run to check the correct operation of certain components or to
replace parts.
Tool command Diagnostic tool title
SC001Write saved data
SC002Enter injector codes
SC003Save computer data
SC017Particle filter regeneration (except Vdiag 18, 04, 08, 44, 4C, 34, 38, 74)
SC031Operational fault finding of cylinders (except Vdiag 18)
SC035High pressure fuel circuit fault finding
SC036Reinitialise programming
RZ001Fault memory
RZ005Programming
RZ034Computer memory
AC004Turbocharging solenoid valve
AC012Damper valve
AC031Thermoplunger No. 3 relay
AC037Preheating relay
AC063Thermoplunger No. 1 relay
AC064Thermoplunger No. 2 relay
AC103EGR by-pass
AC153High speed fan assembly (except Mégane II ph2 and Scénic II ph2)
AC154Low speed fan assembly (except Mégane II ph2 and Scénic II ph2).
AC195Electric coolant pump (except Vdiag 04, 08, 44, 4C, 34, 38, 74)
AC225Rail pressure regulator
AC226Pump pressure regulator.
MT001Turbocharging function (Vdiag 04 and 44 only)
VP010Write VIN
VP036Fuel supply inhibited
DIESEL INJECTION
Fault finding – Command summary table
13B-434V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC035
CONTINUED 1
Interpretation of incorrect results:
– Is one of the value definitions for the various displayed stages is “TOO SLOW” or “TOO FAST”, see the
following table:
STEP X
(X is the variable
from 1 to 4)Rail pressure Raise
timeRail pressure Dump
timeInterpretation of
results
STEP X TOO SLOW TOO SLOW Check 1
STEP X TOO SLOW TOO FAST Check 2
STEP X TOO SLOW OK Check 3
STEP X OK TOO SLOW Check 4
STEP X OK TOO FAST Check 5
STEP 5 TOO FAST Check 5
Explanation of results interpretation:
Check 1:
–Apply Test 10 Poor injector operation.
–Apply ALP6 Fuel circuit leaks.
–Apply Test 3 Low pressure circuit check.
– Replace the high pressure pump.
Check 2:
–Apply Test 10.
–Apply ALP6.
– Apply the part of Test 3 concerning the fuel filter.
– Replace the high pressure pump.
– Check the injector return flow and the injectors.
– Check the rail pressure regulator by running command AC225 Rail pressure regulator.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-456V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC225
CONTINUED
STEP 2
In the event of rail overpressure:
Check that there are no air bubbles in the diesel fuel low pressure circuit.
Check that the rail pressure sensor is working, and then interpret parameter PR038 Rail pressure.
If these checks do not reveal any faults, replace the rail regulator.
in the event of rail underpressure:
Check the correct operation of the rail pressure sensor, as well as the interpretation of parameter PR038.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the low and high pressure diesel fuel systems: use ALP6 Fuel circuit leaks (visual
inspections, touch tests, odours, etc.) on:
pump body, pressure release valve, pipes, rail and injectors unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
Check the operation of the injectors: run Test 10 Incorrect injector operation.
Carry out the necessary repairs.
If the engine starts:
Clear any faults.
Check the rail pressure regulator using ALP7 Rough idling.
With the engine warm, leave it to idle for a few minutes (3 to 5 minutes):
– If it stalls and the fault reappears, replace the rail pressure regulator.
– If it does not stall, stabilise the engine speed at 2000 rpm (1 minute) then depress the accelerator fully until the
maximum engine speed imposed by the computer is obtained (~5500 rpm). The maximum rotation speed of the
engine must be stabilised in the time taken to fully depress and then fully release the pedal. This test is carried
out with no load (engine in neutral).
– If the engine stalls, contact the Techline
If the engine does not start or there is no timing, first replace the rail pressure regulator.
If the fault is still present, contact the Techline
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.