
13B-2V12 MR-372-J84-13B300$010.mif
13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
1. SCOPE OF THIS DOCUMENT
This document presents the fault finding procedure applicable to all computers with the following specifications:
2. PREREQUISITES FOR FAULT FINDING
Documentation type
Fault finding procedures (this document):
– Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
–Visu-Schéma.
Type of diagnostic tools
–CLIP
Special tooling required
3. REMINDERS
Procedure
To save energy, the UCH of the vehicle interrupts the + after ignition feed after 3 minutes.
To run fault finding on a computer, it is possible to force the + after ignition feed for 1 hour by applying the
following procedure:
– Press the card unlocking button,
– insert the card in the reader,
– press the start button (interrupting the timed + after ignition feed mode),
– press the start button for more than 5 seconds, until the immobiliser warning light flashes rapidly (4 Hz).
This forced + after ignition feed mode remains active for 1 hour.
Pressing the start button or removing the card from the card reader interrupts the forced + after ignition feed, but
does not interrupt the timed forced + after ignition feed mode. As long as one hour has not elapsed, activating the
+ after ignition feed will restart forced + after ignition feed for the remaining time. Vehicle(s): Laguna II Phase 2 / Vel Satis Phase 2 /
Espace IV Phase 2 / Mégane II phase 2 / Scénic II phase 2Computer name: BOSCH EDC16CP33
Engine: M9R 700 – 721 – 722 – 724 –740 – 750 – 760 – 761
– 762 – 763Program No.: C4
Function concerned: Bosch Diesel InjectionVdiag No.: 04, 08, 18, 1C, 20, 24, 26, 28, 34,
38, 44, 4C, 54, 58, 5C, 60, 62, 74
Special tooling required
Diagnostic tool
Multimeter
Elé. 1681 Universal bornier
EDC16CP33_V18_PRELI / EDC16CP33_V1C_PRELI / EDC16CP33_V54_PRELI / EDC16CP33_V20_PRELI / EDC16CP33_V58_PRELI /
EDC16CP33_V5C_PRELI / EDC16CP33_V24_PRELI / EDC16CP33_V04_PRELI / EDC16CP33_V08_PRELI / EDC16CP33_V44_PRELI /
EDC16CP33_V4C_PRELI / EDC16CP33_V34_PRELI / EDC16CP33_V38_PRELI / EDC16CP33_V74_PRELI / EDC16CP33_V28_PRELI /
EDC16CP33_V62_PRELI/ EDC16CP33_V26_PRELI / EDC16CP33_V60_PRELI
DIESEL INJECTION
Fault finding – Introduction

13B-5V12 MR-372-J84-13B300$010.mif
DIESEL INJECTION
Fault finding – Introduction13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
4. FAULT FINDING PROCEDURE (continued)
4.1 Wiring check
Fault finding problems
Disconnecting the connectors and/or manipulating the wiring may temporarily clear the cause of a fault.
Electrical measurements of voltage, resistance and insulation are generally correct, especially if the fault is not
present when the analysis is made (stored fault).
Visual inspection
Look for damage under the bonnet and in the passenger compartment.
Carefully check the fuses, insulators and wiring harness routing.
Look for signs of oxidation.
Physical inspection
When handling the wiring, use the diagnostic tool to detect any change in the status of the fault from stored to
present.
Make sure that the connectors are firmly secured.
Apply light pressure to the connectors.
Twist the wiring harness.
If there is a change in status, try to locate the source of the fault.
Inspection of each component
Disconnect the connectors and check the appearance of the clips and tabs, as well as the crimping (no crimping
on the insulating section).
Make sure that the clips and tabs are properly locked in the sockets.
Check that the clips or tabs have not been bent back during connection.
Check the clip contact pressure using an appropriate model of tab.
Resistance check
Check the continuity of entire lines, then section by section.
Look for a short circuit to earth, to + 12 V or with another wire.
If a fault is detected, repair or replace the wiring harness.

13B-17V12 MR-372-J84-13B300$030.mif
DIESEL INJECTION
Fault finding – System operation13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
The potentiometer serves to control and run fault finding on the valve. The very first time the engine is started, then
each subsequent engine start, the "valve closed" position is programmed (offset). This value is compared to the very
first offset or last programmed offset, for the purposes of fault finding. It is also used to readjust the valve control
function. It is therefore important to associate the EGR valve with the computer that controls it.
Important: the EGR valve offsets must be reinitialised when replacing the valve or reprogramming/replacing
the computer.
V - Catalysed particle filter management (only for Vdiag: 18, 1C, 54, 20, 58, 5C, 24, 28 and 62).
The particle filter prevents the escape of carbon particles emitted by the engine but not yet removed from the
exhaust gases.
The particle filter is a microporous structure containing channels in order to force filter the exhaust gas.
The exhaust pipe consists of several components:
– an oxidation catalytic converter mounted after the turbocharger. This catalytic converter ensures that HC/CO levels
meet current standards by generating the heat (rise in exhaust temperature caused by catalysis) required for
particle filter regeneration,
– a catalysed particle filter located under the bodywork,
– a differential pressure sensor to tell the computer the pressure upstream and downstream of the particle filter,
– a particle filter upstream and downstream temperature sensor,
– a turbine upstream temperature sensor (TAVT).
As the vehicle is driven, the particle filter is loaded with particles (soot). Using a given weight of soot determined via
mapping in the computer, regeneration mode can be triggered if the maximum weight of soot in the particle filter is
reached and all engine operating conditions are met (coolant temperature, etc.).
Particle filter regeneration consists of burning the particles of soot accumulated in the filter.
The differential pressure sensor measures the particle filter inlet/outlet pressure differential; this measurement is
used to estimate the weight of soot present in the particle filter by mapping in the computer:
(weight of soot = pressure differential as a function of exhaust volume flow rate).
If all the criteria are met, the computer enters regeneration mode. The injection programming is then adjusted in
order to raise the target exhaust gas temperature to between 550 and 650°C.
This temperature allows the particles accumulated in the filter to be partially or completely burnt (regeneration).
Regeneration efficiency depends on the particle filter inlet temperature and the time spent in regeneration mode.
Regeneration can be performed automatically while driving if:
–the soot weight is less than the threshold for DF308 Clogged particle filter
–the number of regeneration failures while driving is less than the threshold for DF311 Failed regenerations
limit exceeded.

13B-19V12 MR-372-J84-13B300$030.mif
DIESEL INJECTION
Fault finding – System operation13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Warning light management:
Instrument panel display
The computer displays certain information on the instrument panel relating to engine operation. This concerns five
functions:
– the pre-postheating warning light,
– the coolant temperature warning light,
–the level 1 fault warning light (non-critical fault),
–the level 2 fault warning light (emergency stop),
–the EOBD (European On Board Diagnostic) warning light,
These six functions are represented by 3 warning lights and/or messages displayed by the on-board computer.
Orange pre-post heating/non-critical fault SERVICE warning light (severity 1)
This light is used both as an in-operation indicator light and as a system fault indicator:
– Continuously lit with + after ignition feed:
Indicates preheating of the spark plugs.
– Continuously lit with the Check injection message:
Indicates a level 1 fault (involving operation of the injection system in defect mode).
The driver should have the repairs carried out as soon as possible.
Temperature / red emergency STOP warning light (level 2)
This indicator light is used both as an in-operation indicator light and as a system fault warning light. It lights up for
3 seconds after the ignition is switched on (automatic test procedure managed by the instrument panel):
– Continuously lit:
Indicates engine overheating (the driver is free to choose whether or not to stop the vehicle).
– Continuously lit with the faulty injection message:
Indicates a level 2 fault (In this case, the injection is automatically cut after a few seconds).
The driver should carry out repairs as soon as possible.
ORANGE Excessive pollution EOBD warning light
Symbolised by an engine, it lights up for approximately 3 seconds when the ignition is switched on.
This warning light comes on if the system has one or more EOBD faults.
This warning light is used to alert the driver to injection faults that could lead to excessive pollution, or if the EOBD
system (European On Board Diagnostic) has been deactivated.
The injection computer requests illumination of the EOBD warning light for a present fault only after three
consecutive driving cycles.
The 3 second visual inspection when the ignition is switched on (automatic test procedure managed by the
instrument panel) is carried out by the injection computer.
Special particle filter ORANGE warning light or warning message (depending on instrument panel)
Only for Vdiag: 18, 1C, 54, 20, 58, 5C, 24, 26 and 60.
This warning light or message is used to warn the driver that the particle filter is loaded with particles, (see the soot
weight thresholds for illumination of the warning light for fault DF312 Speed request) due to driving conditions which
were not suitable for regeneration to take place. The driver must then drive as soon as possible at an average speed
of 48 mph (80 km/h) subject to the road conditions and authorised speed limits, until the warning light goes out.

13B-25V12 MR-372-J84-13B300$050.mif
DIESEL INJECTION
Fault finding – Replacement of components13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
REPLACING THE INJECTORS
After one or more injectors have been replaced, enter the IMA codes again and then run command SC036
Reinitialise programming.
To do this, record the IMA code(s) etched on the injector bodies, and enter the codes into the computer using
command SC002 Enter injector codes, and follow the instructions given by the diagnostic tool. Run command
SC036 Reinitialise programming and select injectors, then follow the procedure. Note:
The "IMA" code (individual injector correction) is a calibration with corrective values unique to each injector,
and is used to adjust their flow accurately (injector classification). This correction takes into account mechanical
variances and the variances of the piezo actuator. An injector's class is determined by measurements taken at
different pressures on a test bench. The IMA class identification (7-character alphanumeric code) is then
engraved on the collar of the injector.
The IMA codes must be read from left to right:
– Foolproofing for reading the IMA codes is carried out using the low pressure return connector and/or the
electrical connector on the injector.
– This reading direction is valid when these connectors are located to the left of the cotech.
The IMA codes are read from left to right (see illustration in MR 402 (Vel Satis ph2), MR 395 (Laguna II ph2),
MR 364 (Mégane II ph2), MR 370 (Scénic II ph2), MR 405 (Espace IV ph2) Mechanical, 13B Diesel injection,
Diesel injector, Removal – Refitting)
Note: When entering characters, confusion can arise between:
– Figure 1 and the letters I and L,
– Figure 2 and the letter Z,
– Figure 5 and the letter S,
– Figure 6 and the letter G,
– Figure 8 and the letter B.
After programming or reprogramming the computer, it is essential to enter the 4 injector codes before confirming
the entry.
These individual corrective values are then written to the computer EEPROM, which can then control the injectors,
taking into account their manufacturing variation.
IMPORTANT:
Engines can only operate correctly if the correct IMA* codes have been entered. If no code has been
entered, or if an invalid code has been entered, fault DF066 Injector code(s) is present and the engine will
run in defect mode (engine speed limited significantly). If another injector's code has been entered, the
system will accept it but will make the wrong correction. This could lead to engine damage, loss of
performance and excessive pollution.
Always use the correct injector codes for the engine cylinder/computer.
Note:
On the M9R engine (Renault - Nissan partnership engine), cylinder no. 1 is located at the timing end.

13B-26V12 MR-372-J84-13B300$050.mif
DIESEL INJECTION
Fault finding – Replacement of components13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
*IMA: Individual injector correctionIMPORTANT:
– When the command is complete, switch off the ignition and exit fault finding mode.
– Wait for the diagnostic tool message (maximum wait 8 min): Loss of dialogue with the computer: EDC16
CP33, check the tool connection and the computer supply.
– Return to fault finding mode.
– select the Identify computer function from the main screen.
– Check that the injector codes entered into the computer correspond to those on the injector bodies.
– If the codes do not match, restart the command SC002 Enter injector codes procedure.
– Check the system faults, and clear any stored faults.
– If the computer does not have any faults, the operation is complete.
If not, deal with the present faults.

13B-27V12 MR-372-J84-13B300$050.mif
DIESEL INJECTION
Fault finding – Replacement of components13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
REPLACING THE DAMPER VALVE
After replacing the damper valve, run command SC036 Reinitialise programming and select damper valve.
When the command is complete, switch off the ignition and exit fault finding mode.
Wait for the diagnostic tool message (maximum wait 8 minutes): Loss of dialogue with the computer: EDC16
CP33, check the tool connection and the computer supply before switching the ignition back on.
REPLACING THE PARTICLE FILTER (Vdiag: 18, 1C, 54, 20, 58, 5C, 24, 26, 28, 60 and 62 only)
After replacing the particle filter, reconfigure the computer.
The system must be configured via the diagnostic socket using the RENAULT CLIP tool.
Carry out the following steps:
– switch on the ignition,
– run command SC036,
–select After particle filter replacement as the operation type and follow the instructions,
–switch off the ignition and wait for the diagnostic tool message (maximum wait 8 minutes): Loss of dialogue
with the computer: EDC16 CP33, check the tool connection and the computer supply voltage,
– then switch on the ignition again,
–clear the faults from the computer memory (this operation must be carried out within 3 minutes of the ignition
being switched on)
Carry out a road test followed by a complete check with the diagnostic tool.
REPLACING THE HEATER PLUGS (Vdiag 20, 24, 38 and 74 only)
SLOW plugs are identified by a black ring.
FAST plugs are identified by a white ring.
After replacing the heater plugs with plugs of a different type, reconfigure the type of plugs fitted on the vehicle.
Carry out the following steps:
– switch on the ignition,
– run command SC036 Reinitialise programming,
–select Heater plugs as the operation type and follow the instructions,
–switch off the ignition and wait for the diagnostic tool message (maximum wait 8 minutes): Loss of dialogue
with the computer: EDC16 CP33, check the tool connection and the computer supply voltage,
– then switch on the ignition again,
– clear the faults from the computer memory.
Carry out a road test followed by a complete check with the diagnostic tool. Note:
When reinitialisation is complete, the Emission control / EOBD (European On Board Diagnostic) sub-function
displays:
PR858
≠ 0%, PR859 ≠ 0%, PR860 ≠ 0% and PR861 ≠ 0%.

13B-34
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF002
PRESENT
OR
STOREDAIR TEMPERATURE SENSOR CIRCUIT
CC.0: Short circuit to earth
CO.1: Open circuit or short circuit to +12 V
NOTESPriorities when dealing with a number of faults:
– DF046 Battery voltage.
Conditions for applying the fault finding procedure to a stored fault:
If the fault is declared present after:
– the ignition is switched on,
– starting the engine,
– a road test.
Special notes:
If the fault is present:
–The EOBD (European On Board Diagnostic) warning light is lit.
– the thermoplungers are inhibited,
– the inlet air temperature is in defect mode, PR059 Inlet air temperature = 20°C (with
the engine running).
The air temperature sensor is integrated into the air flowmeter.
Use bornier Elé. 1681 for all operations on the engine management computer
connectors.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
EDC16CP33_V18_DF002 / EDC16CP33_V1C_DF002 / EDC16CP33_V54_DF002 / EDC16CP33_V20_DF002 / EDC16CP33_V58_DF002 /
EDC16CP33_V5C_DF002 / EDC16CP33_V24_DF002 / EDC16CP33_V04_DF002 / EDC16CP33_V08_DF002 / EDC16CP33_V44_DF002 /
EDC16CP33_V4C_DF002 / EDC16CP33_V34_DF002 / EDC16CP33_V38_DF002 / EDC16CP33_V74_DF002 / EDC16CP33_V28_DF002 /
EDC16CP33_V62_DF002/ EDC16CP33_V26_DF002 / EDC16CP33_V60_DF002