2012 MITSUBISHI OUTLANDER XL engine

Vehicle care and maintenance
7-23
7
NOTE
Check each battery terminal for corrosion. You can stop
more corrosion by washing with a solution of baking soda
and water. Grease the posts and clamps after cleaning or
tightening them.

Check to see that the battery is securely installed and can-
not be moved. Also check each terminal for tightness.

If you will not be driving your vehicle for a long period of
time, remove the battery and store it in a place where the
battery fluid will not freeze. The battery only should be
stored with a full charge.

Before cleaning the battery, tighten all the filler port caps
to keep dirt and moisture out.
WA R N I N G
!
Never disconnect the battery while the engine is run-
ning, or you could damage the vehicle’s electrical
parts.
Never short-circuit the battery. This could cause it
to overheat and be damaged.
Keep sparks, cigarettes, and flames away from the
battery because the battery could explode.
Electrolyte (battery acid) is made of corrosive
diluted sulfuric acid. If it spills on nearby parts, it
can crack, stain, or discolor them. And if it gets on
your skin or in your eyes, it can cause burns or
blindness. Please observe the following handling
instructions:
• If electrolyte gets on plastic parts or other nearby
parts, wipe it off with a soft cloth or chamois
soaked in a solution of water and neutral detergent
then immediately rinse the affected parts with
plenty of water.
• If electrolyte gets on your hands or clothes, rinse
thoroughly with water. If electrolyte gets in your
eyes, flush them with water immediately and get
immediate medical attention.

Open doors and windows in any closed space where
you may be charging or working with the battery.
Always wear protective clothing and goggles when
working with the battery, or have a skilled automo-
bile technician do it.
If you are quick-charging your battery, first discon-
nect the battery cables.

In order to prevent a short-circuit, be sure to discon-
nect the negative (-) terminal first, and reconnect it
last.
If the electrolyte level is very low, have the battery
checked at an authorized Mitsubishi Motors dealer
or a repair facility of your choice.
Battery posts, terminals and related accessories con-
tain lead and lead compounds. Wash hands after
handling.
WA R N I N G
!
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Vehicle care and maintenance
7-33
7 Brake pedal free play
N00940300293
To check the brake pedal free play (A), turn off the engine and
press the brake pedal several times with your foot. Then press
the pedal down with your fingers until you first feel resistance.
Brake pedal free play:
.1 to .3 inch (3 to 8 mm)
If the free play is not within these limits, take your vehicle to
an authorized Mitsubishi Motors dealer or a repair facility of
your choice for adjustment.
Parking brake
N00940400164
Parking brake lever strokeCheck the parking brake lever travel occasionally. To check
this, pull the lever up slowly and count the number of clicks of
the ratchet. You should feel the parking brake grab between 3
to 5 notches (clicks).
Also check to see if the lever stays gripped by the ratchet after
pulling.
WA R N I N G
!
Continued operation of the vehicle with the parking
brake lever out of adjustment may result in the vehi-
cle moving when unattended.
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Vehicle care and maintenance
7-35
7 Emission-control system maintenance
N00940800328
Your vehicle is equipped with an emission-control system that
meets all the requirements of the U.S. Environmental Protec-
tion Agency and Environment Canada. The emission-control
system is made of:

a positive crankcase ventilation system

an evaporative emission-control system

an exhaust emission-control system
To be sure the emission-control system works properly, have
your vehicle inspected and maintained by an authorized Mit-
subishi Motors dealer or a repair facility of your choice. This
should be done at the time or mileage specified in the “WAR-
RANTY AND MAINTENANCE MANUAL”.
These, and all the other “general” maintenance services listed
in this manual, need to be performed to keep your vehicle run-
ning properly and reliably.
You should also have an inspection and service any time you
suspect a malfunction.NOTE
To meet government regulations and promote cleaner air,
your vehicle is equipped with an onboard diagnostic sys-
tem (OBD). The engine electronic control module that
controls OBD functions stores various data (especially
about the exhaust emissions). This data will be erased if
the battery cable is disconnected, which could make a
rapid diagnosis difficult. Do not disconnect the battery
cable when the engine malfunction indicator (“SERVICE
ENGINE SOON” or “Check engine light”) is ON.
Spark plugs
N00940900231
Spark plugs must fire properly to ensure proper engine perfor-
mance and emission-control.
Do not reuse spark plugs by cleaning or regapping. Spark plugs
should be replaced at the mileage specified in the “WAR-
RANTY AND MAINTENANCE MANUAL”.NOTE
Use the recommended or equivalent spark plugs listed
under “Engine specifications” on page 9-9. Use of other
plugs could cause engine damage, loss of performance or
radio noise.Fuel hoses
N00941000040
Check the hose surfaces for any heat and mechanical damage,
hard and brittle rubber, cracking, tears, cuts and abrasions. Pay
special attention to the hoses closest to high heat sources such
as the exhaust manifold. Check all the hose connections, such
as clamps and couplings, to make sure they are secure and that
there are no leaks. If you see any wear or damage, replace the
hoses immediately.Intake valve clearance
N00950100050
Have the valve clearance checked at an authorized Mitsubishi
Motors dealer at the mileage specified in the “WARRANTY
AND MAINTENANCE MANUAL”.
If the engine sounds abnormally loud, have adjustments made
by an authorized Mitsubishi Motors dealer.
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7-36 Vehicle care and maintenance
7
Fuel system (tank, pipe line and connection, and
fuel tank filler cap)
N00941300173
Check these regularly for damage or leaks in the fuel lines and
connections. Check the fuel tank filler cap for damage or loose-
ness. Pay special attention to the fuel lines closest to high heat
sources such as the exhaust manifold.
Evaporative emission control system (except
evaporative emission canister)
N00941400187
If the fuel-vapor vent line is clogged or damaged, the fuel-
vapor mixture will escape, polluting the air.
Have the system checked at an authorized Mitsubishi Motors
dealer at the mileage specified in the “WARRANTY AND
MAINTENANCE MANUAL”.
WA R N I N G
!
If you see a fuel leak or if you smell fuel, do not run
the engine. Any spark (including from the ignition),
flame or smoking material could cause an explosion
or fire. Call an authorized Mitsubishi Motors dealer
or a repair facility of your choice for assistance.
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7-38 Vehicle care and maintenance
7
Exhaust system
N00942200094
The best way to keep carbon monoxide gas from entering
inside your vehicle is to have the engine exhaust system prop-
erly serviced.
Have a competent mechanic inspect the complete exhaust sys-
tem and nearby body areas for broken, damaged, deteriorated,
or mispositioned parts if you notice any of the following:

A change in the sound of the exhaust system

The smell of exhaust fumes inside the vehicle

The underside or rear of the vehicle is damaged
Also check the exhaust system each time the vehicle is raised
for lubrication, oil changes, or required service. Any open
seams or loose connections could let dangerous exhaust fumes
seep into the luggage compartment and passenger compart-
ments.Check for any of the following conditions:
Check for holes or exhaust gas leaks caused by corrosion
or damage.

Check the joints and connections for looseness or exhaust
gas leaks.

Check the rubber hangers and brackets for damage.
Timing belt
N00942300079
The timing belt should be replaced with a new one at the mile-
age listed in the “WARRANTY AND MAINTENANCE
MANUAL”.Hood lock release mechanism and safety catch
N00942500101
The hood lock release mechanism and hood safety catch should
be checked, cleaned, and oiled when needed for easy move-
ment and to stop rust and wear. Use Multipurpose Grease
NLGI Grade 2 sparingly for all sliding parts of the hood latch
and release lever. Work the grease into the hood lock mecha-
nism until all the movable surfaces are covered.
Also, put a light coat of the same grease on the safety catch
wherever moving parts touch.
WA R N I N G
!
Carbon monoxide gas from your vehicle’s exhaust is
poisonous. Breathing these fumes can cause uncon-
sciousness or death.
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Vehicle care and maintenance
7-39
7 For cold and snowy weather
N00942600102
Ventilation slotsThe ventilation slots in front of the windshield should be
brushed clear after a heavy snowfall so that the operation of the
heating and ventilation systems will not be impaired.WeatherstrippingTo prevent freezing of the weatherstripping on the doors,
engine hood, etc., they should be treated with silicone grease.Additional equipment (For regions where snow is
encountered)It is a good idea to carry a shovel or a short-handled spade in
the vehicle during the winter so that you can clear away snow
if you get stranded. A small hand-brush for sweeping snow off
the vehicle and a plastic scraper for the windshield, side and
rear window are also useful.
Fusible links
N00942700291
The fusible links will melt to prevent a fire if a large current
attempts to flow through certain electrical systems.
In case of a melted fusible link, see your authorized Mitsubishi
Motors dealer or a repair facility of your choice for inspection
and replacement.
For the fusible links, please refer to “Fuse load capacities” on
page 7-42.
WA R N I N G
!
Fusible links must not be replaced by any other
device. Failing to fit the correct fusible link may
result in fire in the vehicle, property destruction and
serious or fatal injuries at any time.
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7-40 Vehicle care and maintenance
7Fuses
N00942800827
Fuse block locationTo prevent damage to the electrical system from short-circuit-
ing or overloading, each individual circuit is equipped with a
fuse. The fuse blocks are located in the passenger compartment
and in the engine compartment.Passenger compartmentThe fuse blocks in the passenger compartment are located
behind the personal compartment.Main fuse block
1. Open the personal compartment and pull to remove it.A- Main fuse block
B- Sub fuse block
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Vehicle care and maintenance
7-41
7
2. To put back the personal compartment, line up the per-
sonal compartment hook (C) with the clamp (D) on the
instrument panel and push the personal compartment back
in. Sub fuse block
1. Remove the personal compartment in the same way that
you would with the main fuse block.
2. Use the fuse remover to pry loose the 2 clips (E) on the
bottom cover.
The remover is in the fuse block in the engine compart-
ment.
Refer to “Fuse replacement” on page 7-46.
NOTE
When finished, be sure to return the remover to the fuse
block in the engine compartment.
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