2012 Lancia Flavia brake

ENGINE COMPARTMENT — 2.4L1 — Engine Coolant Reservoir6 — Air Cleaner Filter
2 — Power Steering Fluid Reservoir 7 — Engine Oil Fill
3 — Brake Fluid Reservoir 8 — Coolant Pressure Cap
4 — Power Distribution Center (Fuses) 9 — Engine Oil Dipstick
5 — Integrated Power Module (Fuses) 10 — Washer Fluid Reservoir
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Points To Remember
NOTE:
When the vehicle is stopped after a
few kilometers of operation, you
may observe vapor coming from
the front of the engine compart-
ment. This is normally a result of
moisture from rain, snow, or high
humidity accumulating on the ra-
diator and being vaporized when
the thermostat opens, allowing hot
engine coolant (antifreeze) to enter
the radiator.
If an examination of your engine com-
partment shows no evidence of radia-
tor or hose leaks, the vehicle may be
safely driven. The vapor will soon dis-
sipate.
 Do not overfill the coolant recoverybottle.
 Check engine coolant (antifreeze) freeze point in the radiator and in
the coolant recovery bottle. If en-
gine coolant (antifreeze) needs to
be added, the contents of the cool-
ant recovery bottle must also be
protected against freezing.  If frequent engine coolant (anti-
freeze) additions are required, or if
the level in the coolant recovery
bottle does not drop when the en-
gine cools, the cooling system
should be pressure tested for leaks.
 Maintain engine coolant (anti- freeze) concentration at 50% en-
gine coolant (antifreeze) (mini-
mum) and distilled water for
proper corrosion protection of your
engine, which contains aluminum
components.
 Make sure that the radiator and coolant recovery bottle overflow
hoses are not kinked or obstructed.
 Keep the front of the radiator clean. If your vehicle is equipped with air
conditioning, keep the front of the
condenser clean.
 Do not change the thermostat for Summer or Winter operation. If re-
placement is ever necessary, install
ONLY the correct type thermostat.
Other designs may result in unsat-
isfactory cooling performance, poor
gas mileage, and increased emis-
sions. BRAKE SYSTEM
In order to assure brake system per-
formance, all brake system compo-
nents should be inspected periodi-
cally. Refer to the “Maintenance
Schedule” for the proper maintenance
intervals.
WARNING!
Riding the brakes can lead to brake
failure and possibly a collision. Driv-
ing with your foot resting or riding
on the brake pedal can result in ab-
normally high brake temperatures,
excessive lining wear, and possible
brake damage. You would not have
your full braking capacity in an
emergency.CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
193

Master Cylinder – Brake Fluid
Level Check
Check the fluid level in the master
cylinder immediately if the brake sys-
tem warning light indicates system
failure.
Check the fluid level in the master
cylinder when performing underhood
services.
Clean the top of the master cylinder
area before removing the cap. If nec-
essary, add fluid to bring the fluid
level up to the requirements described
on the brake fluid reservoir.
Overfilling of fluid is not recom-
mended because it may cause leaking
in the system.
Fluid level can be expected to fall as
the brake pads wear. Brake fluid level
should be checked when pads are re-
placed. However, low fluid level may
be caused by a leak and a checkup
may be needed.
Use only manufacturer's recom-
mended brake fluid. Refer to “Fluids,
Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for fur-
ther information.
WARNING!
 Use the manufacturer’s recom- mended brake fluid or a quality-
equivalent product. Refer to “Flu-
ids, Lubricants, and Genuine
Parts” in “Maintaining Your Ve-
hicle” for further information. Us-
ing the wrong type of brake fluid
can severely damage your brake
system and/or impair its perfor-
mance.
 To avoid contamination from for-
eign matter or moisture, use only
new brake fluid or fluid that has
been in a tightly closed container.
Keep the master cylinder reservoir
cap secured at all times. Brake
fluid in a open container absorbs
moisture from the air resulting in
a lower boiling point. This may
cause it to boil unexpectedly dur-
ing hard or prolonged braking,
resulting in sudden brake failure.
This could result in a collision.
(Continued)
WARNING!(Continued)
 Overfilling the brake fluid reser-
voir can result in spilling brake
fluid on hot engine parts, causing
the brake fluid to catch fire. Brake
fluid can also damage painted and
vinyl surfaces, care should be
taken to avoid its contact with
these surfaces.
 Do not allow petroleum based
fluid to contaminate the brake
fluid. Brake seal components
could be damaged, causing partial
or complete brake failure. This
could result in a collision.
AUTOMATIC
TRANSMISSION
The automatic transmission and dif-
ferential assembly are contained
within a single housing.
The fluid level in the automatic trans-
mission should be checked whenever
the vehicle is serviced. Operation with
an improper fluid level will greatly
reduce the life of the transmission and
the fluid.
194

 If you carry special cargo such aschemicals, fertilizers, de-icer salt,
etc., be sure that such materials are
well packaged and sealed.
 If a lot of driving is done on gravel roads, consider mud or stone
shields behind each wheel.
 Use Touch Up Paint or equivalent on scratches as soon as possible.
Your authorized dealer has touch
up paint to match the color of your
vehicle.
Wheel And Wheel Trim Care
All wheels and wheel trim, especially
aluminum and chrome-plated wheels
should be cleaned regularly with a
mild soap and water to prevent corro-
sion. To remove heavy soil and/or ex-
cessive brake dust, use a nonabrasive,
non-acidic cleaner. Do not use scour-
ing pads, steel wool, a bristle brush, or
metal polishes. Do not use oven
cleaner. Avoid automatic car washes
that use acidic solutions or harsh
brushes that may damage the wheels’
protective finish. Interior Care
Interior trim should be cleaned start-
ing with a damp cloth. Do not use
harsh cleaners.
Your leather upholstery can be best
preserved by regular cleaning with a
damp soft cloth. Small particles of
dirt can act as an abrasive and dam-
age the leather upholstery and should
be removed promptly with a damp
cloth. Stubborn soils can be removed
easily with a soft cloth and appropri-
ate products. Care should be taken to
avoid soaking your leather upholstery
with any liquid. Please do not use
polishes, oils, cleaning fluids, sol-
vents, detergents, or ammonia-based
cleaners to clean your leather uphol-
stery. Application of a leather condi-
tioner is not required to maintain the
original condition.
WARNING!
Do not use volatile solvents for
cleaning purposes. Many are poten-
tially flammable, and if used in
closed areas they may cause respira-
tory harm.Cleaning Headlights
Your vehicle has plastic headlights
that are lighter and less susceptible to
stone breakage than glass headlights.
Plastic is not as scratch resistant as
glass and therefore different lens clean-
ing procedures must be followed.To minimize the possibility of scratch-
ing the lenses and reducing light out-
put, avoid wiping with a dry cloth. To
remove road dirt, wash with a mild
soap solution followed by rinsing.
Do not use abrasive cleaning compo-
nents, solvents, steel wool or other
aggressive material to clean the
lenses.
Glass Surfaces
All glass surfaces should be cleaned
on a regular basis with any commer-
cial household-type glass cleaner.
Never use an abrasive type cleaner.
Use caution when cleaning the inside
rear window equipped with electric
defrosters or the right rear quarter
window equipped with the radio an-
tenna. Do not use scrapers or other
sharp instrument that may scratch
the elements.
197

WEATHER STRIP CARE –
SOFT AND HARD TOP
Lubricate all top and door glass
weather strips periodically with a
weather strip lubricant to keep them
soft and pliable.FUSES
INTEGRATED POWER
MODULE
The Integrated Power Module is lo-
cated in the engine compartment near
the air cleaner assembly. This center
contains cartridge fuses and mini
fuses. A label that identifies each
component may be printed on the in-
side of the cover. Refer to the graphic
below for FUSES/TIPM location.
Cavity
Cartridge Fuse Mini Fuse Description
1 40 Amp Green —Power Top Module
2 —20 Amp Yellow Brake Vacuum Pump
3 —10 Amp RedCenter High Mounted Stop Light (CHMSL)/
Brake Switch
4 —10 Amp Red Ignition Switch
5 —20 Amp Yellow Trailer Tow (when present)
6 —10 Amp Red Power Mirror Switch/Climate Controls
7 —30 Amp Green Ignition Off Draw (IOD) Sense 1
8 —30 Amp Green Ignition Off Draw (IOD) Sense 2
9 40 Amp Green Battery Feed – Power Seats (for versions/
markets, where provided)
10 —20 Amp Yellow Instrument Panel/Power Locks/Interior
Lights
11 —15 Amp Lt Blue Selectable Power Outlet (Inside Center Arm
Rest)
12 —20 Amp Yellow —
13 —20 Amp Yellow Ignition/Cigar Lighter
Integrated Power Module
200

CavityCartridge Fuse Mini Fuse Description
31 —10 Amp RedHeadlamp Washer (for versions/markets,
where provided)
32 30 Amp Pink —Auto Shutdown (ASD) Relay 1
33 —10 Amp RedSwitch Bank/Diagnostic Link Connector/
Powertrain Control Module (PCM)
34 30 Amp Pink —Anti-Lock Brakes (ABS) Module (for
versions/markets, where provided)/
Electronic Stability Control (ESC) Module
(for versions/markets, where provided)
35 40 Amp Green —Anti-Lock Brakes (ABS) Module (for
versions/markets, where provided)/
Electronic Stability Control (ESC) Module
(for versions/markets, where provided)
36 30 Amp Pink —Passenger Door Module (PDM)/Driver Door
Module (DDM)
37 —25 Amp Natural Power Top Module (for versions/markets,
where provided)
CAUTION!
 When installing the Integrated
Power Module cover, it is impor-
tant to ensure the cover is properly
positioned and fully latched. Fail-
ure to do so may allow water to get
into the Integrated Power Module,
and possibly result in an electrical
system failure.
(Continued)
CAUTION!(Continued)
 When replacing a blown fuse, it is
important to use only a fuse hav-
ing the correct amperage rating.
The use of a fuse with a rating
other than indicated may result in
a dangerous electrical system
overload. If a properly rated fuse
continues to blow, it indicates a
problem in the circuit that must
be corrected.
202

CHASSISComponentFluids and Lubricants Specs (Genuine Parts)
Automatic Transmission Totally synthetic lubricant that meets FIAT Classification 9.55550-AV4 (TU-
TELA TRANSMISSION FORCE4, Contractual Technical Reference N°
F108.F11)
Brake Master Cylinder Synthetic fluid that meets FIAT Classification 9.55597, FMVSS n° 116, DOT 4,
ISO 4925, SAE J-1704 (TUTELA TOP 4, Contractual Technical Reference N°
F001.A93)
Power Steering Reservoir Totally synthetic lubricant that meets FIAT Classification 9.55550-AV4 (TU-
TELA TRANSMISSION FORCE4, Contractual Technical Reference N°
F108.F11)
Windshield/Rear Window Washer
Fluid Mixture of alcohol, water and surfactants that meets FIAT Classification
9.55522, CUNA NC 956-11 (TUTELA PROFESSIONAL SC35, Contractual
Technical Reference N° F201.D02)
207

Thousands Of Kilometers24 48 72 96 120 144 168 192
Months 12 24 36 48 60 72 84 96
Check operation of lighting system (headlamps, direction
indicators, hazard warning lights, luggage compartment,
passenger compartment, glove compartment, instrument
panel warning lights, etc.).        
Check operation of windshield washer system and adjust
jets if necessary.        
Check windshield/rear window wiper blade position/
wear.        
Check cleanliness of hood and tailgate locks and cleanli-
ness and lubrication of linkages.        
Visually inspect condition of: exterior bodywork, under-
body protection, pipes and hoses (exhaust - fuel system -
brakes), rubber elements (boots, sleeves, bushes, etc.).        
Check conditions and wear of front disc brake pads.        
Check conditions and wear of rear disc brake pads.        
Check and, if necessary, top up fluid levels (brakes, wind-
shield washer, battery, engine coolant, etc.).        
Visually inspect the condition of accessory drive belt/s. 
Check the handbrake lever stroke and adjust it, if neces-
sary. 

Check exhaust gas emissions.        
Check engine management system operation (via diag-
nostic socket).        
Change the automatic transmission fluid and filter. 
Replace spark plugs. 
213