2012 Hyundai Sonata brake

715
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
120,000 miles (192,000 km) or 96 months
❑Inspect vacuum hose❑Inspect air conditioning refrigerant❑Inspect brake hoses and lines❑Inspect drive shafts and boots❑Inspect exhaust pipe and muffler❑Inspect front brake disc/pads, calipers❑Inspect rear brake disc/pads❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint❑ Inspect suspension mounting bolts❑Inspect brake/clutch (if equipped) fluid ❑Inspect fuel filter *
1
❑Inspect fuel lines, fuel hoses and connections❑Inspect fuel tank air filter (if equipped) *
1
❑Inspect parking brake❑Inspect vapor hose and fuel filler cap❑Inspect valve clearance *
2
❑Inspect drive belts
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)❑ Replace climate control air filter (for evaporator and blower unit)❑Replace air cleaner filter❑Replace engine oil and filter (2.4 GDI) *
3
(120,000 miles (192,000 km) or 192 months)❑Replace coolant (First, 60,000 miles (96,000 km) or 60 months after
every 30,000 miles (48,000 km) or 24 months)❑ Add fuel additive *
4
*1Fuel filter & Fuel tank air filter are considered to be maintenance free\
but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restric-
tion, surging, loss of power, hard starting problem etc, replace the fuel filter
immediately regardless of maintenance schedule and consult an authorized
HYUNDAI dealer for details.
*2Inspect for excessive tappet noise and/or engine vibration and adjust if nec-
essary.
*3Engine oil (2.0 TGDI) At first, replace at 3,000 miles (5,000 km) or 6 months,
after that, every 5,000 miles (8,000 km) or 6 months.
*4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
127,500 miles (204,000 km) or 102 months
❑ Inspect air cleaner filter❑Inspect vacuum hose❑Replace engine oil and filter (2.4 GDI) *
3
(127,500 miles (204,000 km) or 204 months)❑ Add fuel additive *
4

Maintenance16
7NORMAL MAINTENANCE SCHEDULE (CONT.)
135,000 miles (216,000 km) or 108 months
❑ Inspect air cleaner filter❑Inspect vacuum hose❑Inspect air conditioning refrigerant❑Inspect brake hoses and lines❑Inspect drive shafts and boots❑Inspect exhaust pipe and muffler❑Inspect front brake disc/pads, calipers❑Inspect rear brake disc/pads❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint❑ Inspect suspension mounting bolts❑Inspect drive belts
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)❑ Replace climate control air filter (for evaporator and blower unit)❑Replace engine oil and filter (2.4 GDI) *
3
(135,000 miles (216,000 km) or 216 months)❑Replace spark plugs (iridium coated), 2.0TGDI❑ Add fuel additive *
4
142,500 miles (228,000 km) or 114 months
❑Inspect air cleaner filter❑Inspect vacuum hose❑Replace engine oil and filter (2.4 GDI) *
3
(142,500 miles (228,000 km) or 228 months)❑ Add fuel additive *
4
*3Engine oil (2.0 TGDI) At first, replace at 3,000 miles (5,000 km) or 6 months,
after that, every 5,000 miles (8,000 km) or 6 months.
*4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.

717
Maintenance
150,000 miles (240,000 km) or 120 months
❑Inspect vacuum hose❑Inspect air conditioning refrigerant❑Inspect brake hoses and lines❑Inspect drive shafts and boots❑Inspect exhaust pipe and muffler❑Inspect front brake disc/pads, calipers❑Inspect rear brake disc/pads❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint❑ Inspect suspension mounting bolts❑Inspect brake/clutch (if equipped) fluid ❑Inspect fuel filter *
1
❑Inspect fuel lines, fuel hoses and connections❑Inspect fuel tank air filter (if equipped) *
1
❑Inspect parking brake❑Inspect vapor hose and fuel filler cap❑Inspect manual transaxle fluid (if equipped)❑Inspect drive belts
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)❑ Replace climate control air filter (for evaporator and blower unit)❑Replace air cleaner filter❑Replace engine oil and filter (2.4 GDI) *
3
(150,000 miles (240,000 km) or 240 months)
(Continued)
(Continued)❑Replace coolant (First, 60,000 miles (96,000 km) or 60 months
after every 30,000 miles (48,000 km) or 24 months)❑ Add fuel additive *
4
NORMAL MAINTENANCE SCHEDULE (CONT.)
No check, No service required
❑Automatic transaxle fluid (if equipped)*1Fuel filter & Fuel tank air filter are considered to be maintenance free\
but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restric-
tion, surging, loss of power, hard starting problem etc, replace the fuel filter
immediately regardless of maintenance schedule and consult an authorized
HYUNDAI dealer for details.
*3Engine oil (2.0 TGDI) At first, replace at 3,000 miles (5,000 km) or 6 months,
after that, every 5,000 miles (8,000 km) or 6 months.
*4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.

Maintenance18
7MAINTENANCE UNDER SEVERE USAGE CONDITIONSSEVERE DRIVING CONDITIONS
A - Repeatedly driving short distance of less than 5 miles (8 km) in normal
temperature or less than 10 miles (16 km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 106 mph (170 km/h)
K - Frequently driving in stop-and-go conditionsThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart
below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEM
MAINTENANCE
OPERATION
MAINTENANCE INTERVALS
DRIVING CONDITION
ENGINE OIL AND FILTER (2.4 GDI)
R
EVERY 3,750 MILES (6,000 KM) OR 6 MONTHS
A, B, C, D, E, F, G, H, I, K
ENGINE OIL AND FILTER (2.0 TGDI)
R
EVERY 3,000 MILES (5,000 KM) OR 3 MONTHS
A, B, C, D, E, F, G, H, I, K
AIR CLEANER FILTER
R
MORE FREQUENTLY
C, E
SPARK PLUGS
R
MORE FREQUENTLY
B, H
AUTOMATIC TRANSAXLE FLUID
R
EVERY 60,000 MILES (96,000 KM)
A, C, E, F, G, I
MANUAL TRANSAXLE FLUID
R
EVERY 75,000 MILES (120,000 KM)
A, C, E, F, G, I
FRONT BRAKE DISC/PADS, CALIPERS
I
MORE FREQUENTLY
C, D, G, H
REAR BRAKE DISC/PADS
I
MORE FREQUENTLY
C, D, G, F
PARKING BRAKE
I
MORE FREQUENTLY
C, D, G, H
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINT
I
MORE FREQUENTLY
C, D, E, F, G, H, I
DRIVE SHAFTS AND BOOTS
I
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
C, D, E, F, G, H, I, J
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)
R
MORE FREQUENTLY
C, E

Maintenance20
7Air cleaner filterA Genuine HYUNDAI air cleaner filter is
recommended when the filter is
replaced.Spark plugsMake sure to install new spark plugs of
the correct heat range.Valve clearance Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized HYUNDAI dealer should
perform the operation.Cooling systemCheck cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
CoolantThe coolant should be changed at the
intervals specified in the maintenance
schedule.Manual transaxle fluid
(if equipped)Inspect the manual transaxle fluid
according to the maintenance schedule.Automatic transaxle fluid
(if equipped)Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, the fluid should
be changed at an authorized HYUNDAI
dealer in accordance to the scheduled
maintenance at the beginning of this
chapter.✽ ✽
NOTICEAutomatic transaxle fluid color is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed color.
Brake hoses and linesVisually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.Brake/clutch fluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4
specification.
CAUTION
The use of a non-specified fluid
could result in transaxle malfunc- tion and failure.
Use only specified automatic trans -
axle fluid. (Refer to “Recommended lubricants and capacities” in sec-tion 8.)

721
Maintenance
Parking brakeInspect the parking brake system includ-
ing the parking brake pedal and cables.Brake discs, pads, calipers and
rotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.Exhaust pipe and mufflerVisually inspect the exhaust pipes, muf-
fler and hangers for cracks, deterioration,
or damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.Suspension mounting boltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball jointWith the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive shafts and bootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.Air conditioning refrigerant Check the air conditioning lines and con-
nections for leakage and damage.

Maintenance26
7
Changing the coolantHave coolant changed by an authorized
HYUNDAI dealer according to the
Maintenance Schedule at the beginning
of this section.
Checking the brake/clutch fluid
level Check the fluid level in the reservoir peri-
odically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap and
adding brake/clutch fluid, clean the area
around the reservoir cap thoroughly to
prevent brake/clutch fluid contamination.
If the level is low, add fluid to the MAX
level. The level will fall with accumulated
mileage. This is a normal condition asso-
ciated with the wear of the brake linings.
If the fluid level is excessively low, have
the brake system or clutch (if equipped)
checked by an authorized HYUNDAI
dealer.
OYF079007N
BRAKE/CLUTCH FLUID
WARNING -
Coolant
 Do not use radiator coolant or
antifreeze in the washer fluid
reservoir.
 Radiator coolant can severely obscure visibility when sprayed
on the windshield and may cause
loss of vehicle control or damage
to paint and body trim.
CAUTION
Put a thick cloth or fabric aroundthe radiator cap before refilling thecoolant in order to prevent the coolant from overflowing intoengine parts such as generator.
WARNING
The cooling fan is controlled by
engine coolant temperature and
may sometimes operate even when
the engine is not running. Use
extreme caution when working near
the blades of the coolant fan so that
you are not injured by a rotating fan
blade. As the engine coolant tem-
perature decreases, the fan will
automatically shut off. This is a nor-
mal condition.

727
Maintenance
Use only the specified brake fluid. (Referto “Recommended lubricants or capaci-ties” in section 8.)
Never mix different types of fluid.
Checking the washer fluid level The reservoir is translucent so that you
can check the level with a quick visual
inspection.
Check the fluid level in the washer fluid
reservoir and add fluid if necessary. Plain
water may be used if washer fluid is not
available. However, use washer solvent
with antifreeze characteristics in cold cli-
mates to prevent freezing.
OYF079010
WARNING -
Brake/clutch
fluid
When changing and adding brake
fluid, handle it carefully. Do not let it
come in contact with your eyes. If
brake fluid should come in contact
with your eyes, immediately flush
them with a large quantity of fresh
tap water. Have your eyes examined
by a doctor as soon as possible.
WARNING -
Loss of brake/
clutch fluid
In the event the brake system
requires frequent additions of fluid,
the vehicle should be inspected by
an authorized HYUNDAI dealer.
CAUTION
Do not allow brake fluid to contactthe vehicle's body paint, as paintdamage will result. Brake fluid,which has been exposed to open air for an extended time should neverbe used as its quality cannot beguaranteed. It should be disposedof properly. Don't put in the wrong kind of fluid. A few drops of miner-al-based oil, such as engine oil, inyour brake system can damage brake system parts.
WASHER FLUID