2012 Hyundai Sonata Hybrid Owner's Manual

Maintenance
47
WARNING- Maintenancework
Performing maintenance work on
a vehicle can be dangerous. You
can be seriously injured while
performing some maintenance
procedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, have it done by an
authorized HYUNDAI dealer.
Working under the hood with the engine running is dangerous. It
becomes even more dangerous
when you wear jewelry or loose
clothing. These can become
entangled in moving parts and
result in injury. Therefore, if you
must run the engine while work-
ing under the hood, make certain
that you remove all jewelry (espe-
cially rings, bracelets, watches,
and necklaces) and all neckties,
scarves, and similar loose cloth-
ing before getting near the
engine or cooling fans.
(Continued)
(Continued)
When you open the engine hood,turn the Hybrid system off. If not,
it may result if death or serious
injury because the high voltage
flows.
If the components of brake sys- tem passed the brake oil may be
replaced or removed, have the
vehicle checked by an authorized
HYUNDAI dealer. To operate the
brake system, the brake air
should be out. If not, the braking
distance may be long by low per-
formance of brake.

75
Maintenance
OWNER MAINTENANCE
The following lists are vehicle checks and
inspections that should be performed by
the owner or an authorized HYUNDAI
dealer at the frequencies indicated to
help ensure safe, dependable operation
of your vehicle.
Any adverse conditions should be
brought to the attention of your dealer as
soon as possible.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labor, parts and
lubricants used.Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check coolant level in coolant reser-voirs (engine and inverter).
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound of the exhaust or any smell of exhaust fumes
in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
Notice if your vehicle constantly turns slightly or “pulls” to one side when trav-
eling on smooth, level road.
When stopping, listen and check for unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
If any slipping or changes in the oper- ation of your transaxle occurs, check
the transaxle fluid level.
Check automatic transaxle P (Park) function.
Check parking brake.
Check for fluid leaks under your vehicle (water dripping from the air condition-
ing system during or after use is nor-
mal).
Check inverter coolant.
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot coolant
and steam may blow out under
pressure. This could cause burns
or other serious injury.

Maintenance
67
At least monthly:
Check coolant level in the enginecoolant reservoir and inverter coolant.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tires including the spare.
At least twice a year (i.e., every Spring and Fall):
Check radiator, heater and air condi- tioning hoses for leaks or damage.
Check windshield washer spray and wiper operation. Clean wiper blades
with clean cloth dampened with wash-
er fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and checks, andhood hinges.
Lubricate door and hood locks and latches.
Lubricate door rubber weatherstrips.
Check the air conditioning system.
Inspect and lubricate automatic transaxle linkage and controls.
Clean battery and terminals.
Check the brake fluid level.
Check the drive belt.

77
Maintenance
SCHEDULED MAINTENANCE SERVICE
Follow Normal Maintenance Schedule if
the vehicle is usually operated where
none of the following conditions apply. If
any of the following conditions apply, fol-
low Maintenance Under Severe Usage
Conditions.
Repeated short distance driving.
Driving in dusty conditions or sandyareas.
Extensive use of brakes.
Driving in areas where salt or other corrosive materials are being used.
Driving on rough or muddy roads.
Driving in mountainous areas.
Extended periods of idling or low speed operation.
Driving for a prolonged period in cold temperatures and/or extremely humid
climates.
More than 50% driving in heavy city traffic during hot weather above 90°F
(32°C).If your vehicle is operated under theabove conditions, you should inspect,replace or refill more frequently than thefollowing Normal Maintenance Schedule.After 120 months or 150,000 miles(240,000 km) continue to follow the pre-scribed maintenance intervals.

Maintenance
87
NORMAL MAINTENANCE SCHEDULE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
15,000 miles (24,000 km) or 12 months
❑Inspect air cleaner filter
❑Inspect HSG belt
(15,000 miles (24,000 km) or 24 months)
❑ Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
(Continued)
(Continued)
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter
(15,000 miles (24,000 km) or 24 months)
22,500 miles (36,000 km) or 18 months
❑ Inspect air cleaner filter
❑Inspect HSG belt
(22,500 miles (36,000 km) or 36 months)
❑ Inspect vacuum hose
❑Replace engine oil and filter
(22,500 miles (36,000 km) or 36 months)
7,500 miles (12,000 km) or 6 months
❑ Inspect air cleaner filter
❑Inspect HSG belt
(7,500 miles (12,000 km) or 12 months)
❑ Inspect vacuum hose
❑Replace engine oil and filter
(7,500 miles (12,000 km) or 12 months)

79
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
37,500 miles (60,000 km) or 30 months
❑Inspect air cleaner filter
❑Inspect HSG belt
(37,500 miles (60,000 km) or 60 months)
❑Inspect vacuum hose
❑Replace engine oil and filter
(37,500 miles (60,000 km) or 60 months)
*1: Fuel filter & Fuel tank air filter are considered to be maintenance free\
but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restric-
tion, surging, loss of power, hard starting problem etc, replace the fuel filter
immediately regardless of maintenance schedule and consult an authorized
HYUNDAI dealer for details.
30,000 miles (48,000 km) or 24 months
❑ Inspect air conditioning refrigerant
❑Inspect brake fluid
❑ Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect fuel filter *1
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect HSG belt
(30,000 miles (48,000 km) or 48 months)
❑ Inspect rear brake disc/pads
❑Inspect parking brake
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑Inspect suspension mounting bolts
❑ Inspect vacuum hose
❑Inspect vapor hose and fuel filler cap
❑Replace air cleaner filter
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter
(30,000 miles (48,000 km) or 48 months)

Maintenance
10
7
45,000 miles (72,000 km) or 36 months
❑ Inspect air cleaner filter
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect HSG belt
(45,000 miles (72,000 km) or 72 months)
❑ Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect vacuum hose
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter
(45,000 miles (72,000 km) or 72 months)
NORMAL MAINTENANCE SCHEDULE (CONT.)
52,500 miles (84,000 km) or 42 months
❑ Inspect air cleaner filter
❑Inspect HSG belt
(52,500 miles (84,000 km) or 84 months)
❑ Inspect vacuum hose
❑Replace engine oil and filter
(52,500 miles (84,000 km) or 84 months)

711
Maintenance
60,000 miles (96,000 km) or 48 months
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect brake fluid
❑Inspect fuel filter *1
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
❑Inspect valve clearance *2
❑Inspect W/pump belt (auto-tensioner, HSG, w/pump)
(First, 60,000 miles (96,000 km or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑ Inspect inverter coolant hose
(Continued)
(Continued)
❑ Replace air cleaner filter
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter
(60,000 miles (96,000 km) or 96 months)
❑Replace HSG belt
(60,000 miles (96,000 km) or 48 months)
67,500 miles (108,000 km) or 54 months
❑ Inspect air cleaner filter
❑Inspect HSG belt
(67,500 miles (108,000 km) or 108 months)
❑ Inspect vacuum hose
❑Replace engine oil and filter
(67,500 miles (108,000 km) or 108 months)
NORMAL MAINTENANCE SCHEDULE (CONT.)
*1: Fuel filter & Fuel tank air filter are considered to be maintenance free\
but
periodic inspection is recommended for this maintenance schedule depends
on fuel quality. If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problem etc, replace the fuel
filter immediately regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
*
2: Inspect for excessive tappet noise and/or engine vibration and adjust if nec- essary.