2012 HYUNDAI I40 maintenance

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No.Fuse ratingSymbol Protected component
FUSE
2715AG4FD/G4NC - Ignition Coil #1/ #2/ #3/ #4, Condenser
2815AFuel Pump Relay
2915AG4FD : ECM
G4NA/G4NC : PCM (A/T), ECM (M/T)
3010ASPARE
3110AG4NA - Injector #1/#2/#3/#4
3210A
G4FD : ECM
G4NA : Fuel Pump Relay
G4NC : Fuel Pump Relay, PCM (A/T), ECM (M/T)
D4FD : Oil Level Sensor, Fuel Pressure Regulating Valve
3320AG4NA : Ignition Coil #1/#2/#3/#4, Condenser
3420AG4FD/D4FD : ECM
G4NA/G4NC : PCM (A/T), ECM (M/T)
3510A
G4FD : Oil Control Valve #1/ #2, Oil Level Sensor, E/R Fuse & Relay Box (RLY. 1)
G4NA/G4NC : Oil Control Valve #1/ #2, Camshaft Position Sensor (Intake/Exhaust),
E/R Fuse & Relay Box (RLY. 1)
D4FD : E/R Fuse & Relay Box (RLY. 1), Diesel Box (PTC Heater Relay#1), Lambda Sensor, VGT Control Solenoid Valve
3610A
G4FD : Oxygen Sensor (UP/DOWN), Variable Intake Solenoid Valve, Purge Control Solenoid Valve
G4NA/G4NC : Oxygen Sensor (UP/DOWN), Variable Intake Solenoid Valve, Purge Control Solenoid Valve
D4FD : Camshaft Position Sensor, EGR Cooling Bypass Solenoid Valve, Diesel Box (Glow Relay)

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Maintenance
No.Symbol Relay NameType
37C/FAN LO RELAYPLUG MICRO
38C/FAN HI RELAYPLUG MICRO
39ESS RELAYPLUG MICRO
40BLOWER RELAYPLUG MICRO
41HORN RELAYPLUG MICRO
42PDM 4 (IG2) RELAYPLUG MICRO
43FRONT WIPER RELAYPLUG MICRO
44
PDM 2 (ACC) RELAYPLUG MICRO
BURGLAR ALARM
HORN RELAYPLUG MICRO
45START RELAYPLUG MICRO
46PDM 3 (IG1) RELAYPLUG MICRO
47RR HTD RELAYPLUG MINI
48HAC RELAYPLUG MICRO

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No.Fuse NameFuse ratingProtected component
1GLOW80AGlow Relay
2PTC HEATER #150APTC Heater Relay #1
3PTC HEATER #250APTC Heater Relay #2
4PTC HEATER #350APTC Heater Relay #3
No.Relay NameRelay Type
1Glow RelayMINI PLUG
2PTC Heater Relay #1MINI PLUG
3PTC Heater Relay #2MINI PLUG
4PTC Heater Relay #3MINI PLUG
Engine compartment sub fuse panel (Diesel Engine)
Circuit
Relay Type

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Maintenance
LIGHT BULBS
Use only the bulbs of the specifiedwattage.
✽
✽ NOTICE
After driving in heavy rain or washing
the vehicle, headlight and taillight lenses
could appear frosty. This condition is
caused by the temperature difference
between the lamp inside and outside.
This is similar to the condensation on
your windows inside your vehicle during
rain and doesn’t indicate a problem with
your vehicle. If the water leaks into the
lamp bulb circuitry, have the vehicle
checked by an authorized HYUNDAI
dealer.
Headlight, position light, turn sig-
nal light and front fog light bulb
replacement
(1) Headlight (Low)
(2) Smart cornering light
(3) Headlight (High)
(4) Front turn signal light
(5) Position light
(6) Dedicated lamp (DRL) (if equipped)
(7) Front fog light (if equipped)
WARNING - Working on
the lights
Prior to working on the light, firmly
apply the parking brake, ensure
that the ignition switch is turned to
the “LOCK” position and turn off
the lights to avoid sudden move-
ment of the vehicle and burning
your fingers or receiving an electric
shock.
CAUTION
Be sure to replace the burned-out
bulb with one of the same wattagerating. Otherwise, it may causedamage to the fuse or electric wiring system.
CAUTION
If you don’t have necessary tools,the correct bulbs and the expertise,consult an authorized HYUNDAIdealer. In many cases, it is difficultto replace vehicle light bulbs because other parts of the vehiclemust be removed before you canget to the bulb. This is especiallytrue if you have to remove the head-light assembly to
get to the bulb(s).
Removing/installingthe headlight
assembly can result in damage to the vehicle.OVF071030

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Headlight (Low/High), smart corner-
ing light and turn signal light
1. Turn off the engine and open the hood.
2. Remove the front bumper.
3. Remove the headlight assembly from the body of the vehicle. If you can reach
the bulb without removing the headlight
assembly, you do not need to do step 2
and 3.
4. Disconnect the power connector(s) from the back of the headlight assem-
bly.
Headlight (Low/High) and
Smart cornering light
5. Remove the headlight bulb cover byturning it counterclockwise.
6. Disconnect the headlight bulb socket- connector.
7. Remove the socket from the assembly by turning the socket counterclockwise
until the tabs on the socket align with
the slots on the assembly.
8. Pull the bulb out of the socket.
9. Insert a new bulb into the socket.
10. Install the socket in the assembly by aligning the tabs on the socket with
the slots in the assembly. Push the
socket into the assembly and turn the
socket clockwise. 11. Connect the headlight bulb socket-
connector.
12. Install the headlight bulb cover by turning it clockwise.
✽ ✽NOTICE
If the headlight aiming adjustment is
necessary after the headlight assembly is
reinstalled, consult an authorized
HYUNDAI dealer.
OVF071056
Smart cornering Low
High

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Maintenance
Turn signal light
Follow the steps 1 to 4 from the previous
page.
5. Remove the socket from the assemblyby turning the socket counterclockwise
until the tabs on the socket align with
the slots on the assembly.
6. Remove the bulb from the socket by pressing it in and rotating it counter-
clockwise until the tabs on the bulb
align with the slots in the socket. Pull
the bulb out of the socket.
7. Insert a new bulb by inserting it into the socket and rotating it until it locks
into place.
8. Install the socket in the assembly by aligning the tabs on the socket with the
slots in the assembly. Push the socket
into the assembly and turn the socket
clockwise.Front fog light bulbs
1. Turn off the engine.
2. Remove the under cover by rotating
the screws.
3. Reach your hand into the back of the front bumper.
4. Disconnect the power connector from the socket.
5. Remove the bulb-socket from the housing by turning the socket counter
clockwise until the tabs on the socket
align with the slots on the housing.
6. Install a new bulb-socket into the hous- ing by aligning the tabs on the socket
with the slots in the housing. Push the
socket into the housing and turn the
socket clockwise.
7. Connect the power connector to the socket.
OHD076046
WARNING- Halogen bulbs
Halogen bulbs contain pressurizedgas that will produce flying pieces
of glass if broken.
Always handle them carefully, and avoid scratches and abrasions. If
the bulbs are lit, avoid contact with
liquids. Never touch the glass with
bare hands. Residual oil may cause
the bulb to overheat and burst
when lit. A bulb should be operated
only when installed in a headlight.
If a bulb is damaged or cracked, replace it immediately and carefully
dispose of it.
Wear eye protection when chang- ing a bulb. Allow the bulb to cool
down before handling it.
OVF071057OVF071058

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Headlight (HID type), position light
and dedicated lamp
If the light bulb does not operate, have
the vehicle checked by an authorized
HYUNDAI dealer.
✽ ✽ NOTICE
HID lamps have superior performance
vs. halogen bulbs. HID lamps are esti-
mated by the manufacturer to last twice
as long or longer than halogen bulbs
depending on their frequency of use.
They will probably require replacement
at some point in the life of the vehicle.
Cycling the headlamps on and off more
than typical use will shorten HID lamps
life. HID lamps do not fail in the same
manner as halogen incandescent lamps.
If a headlamp goes out after a period of
operation but will immediately relight
when the headlamp switch is cycled it is
likely the HID lamp needs to be
replaced. HID lighting components are
more complex than conventional halo-
gen bulbs thus have higher replacement
cost.
Headlight and front fog light aim-
ing (for Europe)
Headlight aiming
1. Inflate the tires to the specified pres-
sure and remove any loads from the
vehicle except the driver, spare tire,
and tools.
2. The vehicle should be placed on a flat floor.
3. Draw vertical lines (Vertical lines pass- ing through respective head lamp cen-
ters) and a horizontal line (Horizontal
line passing through center of head
lamps) on the screen.
4. With the head lamp and battery in nor- mal condition, aim the head lamps so
the brightest portion falls on the hori-
zontal and vertical lines.
WARNING - HID Headlight
low beam (if equipped)
Do not attempt to replace or
inspect the low beam (XENON bulb)
due to electric shock danger. If the
low beam (XENON bulb) is not
working, have your vehicle checked
by an authorized HYUNDAI Dealer.
OVF071050

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Maintenance
5. To aim the low beam left or right, turnthe driver (1) clockwise or counter-
clockwise. To aim the low beam up or
down, turn the driver (2) clockwise or
counterclockwise.
To aim the high beam up or down, turnthe driver (3) clockwise or counter-
clockwise. AFLS type
1. Turn off the engine
2. Turn the light switch to the low beam
position.
3. Position the tires straight ahead with the steering wheel.
4. Turn on the engine.
5. Inflate the tires to the specified pres- sure and remove any loads from the
vehicle except the driver, spare tire,
and tools.
6. The vehicle should be placed on a flat floor.
7. Draw vertical lines (Vertical lines pass- ing through respective head lamp cen-
ters) and a horizontal line (Horizontal
line passing through center of head
lamps) on the screen.
8. With the head lamp and battery in nor- mal condition, aim the head lamps so
the brightest portion falls on the hori-
zontal and vertical lines.
9. To aim the low beam left or right, turn the driver (1) clockwise or counter-
clockwise. To aim the low beam up or
down, turn the driver (2) clockwise or
counterclockwise. To aim the high
beam up or down, turn the driver (3)
clockwise or counterclockwise.
Front fog light aiming
The front fog lamp can be aimed as the
same manner of the head lamps aiming.
With the front fog lamps and battery nor-
mal condition, aim the front fog lamps. To
aim the front fog lamp up or down, turn
the driver (1) clockwise or counterclock-
wise.
OVF071051