2012 FORD SUPER DUTY cooling

water meeting the requirements of Rotunda 328-00007, is sufficient
for vehicle use. Using water that fails to meet the requirements can
lead to coolant passage scaling and degrade the engine’s durability and
performance.
•Rotunda 328-00008 (Antifreeze Coolant ELC Contamination Kit) –
Evaluates the coolant concentration (freeze point protection) and
additive strength (corrosion inhibitor) for overall coolant health. Note
that the first step is to verify that the vehicle’s coolant concentration
is in the window of 40 – 60%. If the concentration falls outside of that
window, the evaluation of the corrosion inhibitor strength will not be
valid. If the report results in a pass, the cooling system does not show
excessive contamination, no action is required. If the report results as
insufficient, the corrosion inhibitor (additive) strength of the coolant
is too low. Add entire contents of one bottle of MotorcraftSpecialty
Orange Engine Coolant Revitalizer to the coolant reservoir. The
coolant can be recharged with this additive up to two times before the
coolant must be changed-out. When exchanging the full coolant
volume, the system must be flushed with Motorcraft Premium Cooling
System Flush and refilled with distilled water and coolant concentrate
(MotorcraftSpecialty Orange Engine Coolant).
•MotorcraftSpecialty Orange Engine Coolant Revitalizer – Additive to
boost the corrosion inhibitor level based upon the test results of the
Antifreeze Coolant ELC Contamination Kit. The revitalizer may be
added two times over the life of the coolant. If additional dosages are
required, the cooling system must be flushed with Motorcraft Premium
Cooling System Flush and refilled with distilled water and coolant
concentrate (MotorcraftSpecialty Orange Coolant).
Refer toMaintenance product specifications and capacitiesin this
chapter for the proper coolant and additive specifications.
Coolant change
At specific mileage intervals, as listed in thescheduled maintenance
information,the coolant should be changed. The optional message
center, if equipped, will also display the messageCOOLANT CHANGE
REQUIREDat this time.
Refer toMaintenance product specifications and capacitiesin this
chapter for the proper coolant.
Maintenance and Specifications
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Base message center procedure
1. Start with the vehicle engine fully warmed.
2. Press the Info button on the steering wheel until the message center
reads one of the following choices:
•EXHST XX% FULL CLEAN Y/NorEXHAUST FILTER FULL:If
the DPF needs cleaning and the vehicle is warmed up, a message
requesting permission to initiate filter cleaning is displayed. Answer
yes to this prompt and then follow the prompts regarding exhaust
position as needed to initiate OCR. Be sure to understand each
prompt. If you are not sure what is being asked by each prompt,
contact your authorized dealer. The display will confirm the operation
has started and when it has finished.
•DRIVE TO CLEAN EXHAUST FILTER+EXH OVERLOADED
CLEAN? Y/N+
: If the vehicle is warmed up, a message
requesting permission to initiate filter cleaning is displayed. Answer
yes to this prompt and then follow the prompts regarding exhaust
position as needed to initiate OCR. Be sure to understand each
prompt. If you are not sure what is being asked by each prompt,
contact your authorized dealer. The display will confirm the operation
has started and when it has finished. You can also drive to clean the
filter. SeeActive regenerationearlier in this chapter.
•EXH OVERLOADED CLEAN? Y/N+REDUCED ENGINE POWER
+
: When the system is at this point of oversaturation you will not
be able to allow cleaning. The vehicle must be serviced by an
authorized dealer.
3. Once OCR starts, the engine’s rpm will rise to approximately 2,000 -
2,400 rpm and the cooling fan will increase speed; you will hear a change
in audible sound due to the fan and engine speed increase.
It is not necessary to open the hood on the engine compartment. Once
OCR is complete, the engine rpm and fan will return to normal idling.
The exhaust system will remain very hot for several minutes even after
regeneration is complete. Do not reposition the vehicle over materials
that could burn until the exhaust system has had sufficient time to
cool. Depending on the amount of soot collected by the DPF, ambient
temperature, and altitude, OCR may last from 10 to 25 minutes.
Maintenance and Specifications
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Optional message center procedure
1. Start with the vehicle engine fully warmed.
2. From the main menu, select Gauge Mode and scroll through until one
of the following options appear:
•Exhaust xx% FullorExhaust Filter Full: If the DPF needs
cleaning and the vehicle is warmed up, you will be prompted to hold
OK to clean. Press OK and then follow the prompts regarding exhaust
position as needed to initiate OCR. Be sure to understand each
prompt. If you are not sure what is being asked by each prompt,
contact your authorized dealer. The display will confirm the operation
has started and when it has finished.
•Drive to Clean Exhaust System+Exhaust Filter Overloaded
+
: When the exhaust system is overloaded cleaning will be
allowed until a certain saturation level. If the vehicle is warmed up
and ready you will be prompted to hold OK to clean. Press OK and
then follow the prompts regarding exhaust position as needed to
initiate OCR. Be sure to understand each prompt. If you are not sure
what is being asked by each prompt, contact your authorized dealer.
The display will confirm the operation has started and when it has
finished. You can also drive to clean the filter. SeeActive
regenerationearlier in this chapter.
•Exhaust Filter Overloaded+Reduced Engine Power+
:
When the system is at this point of oversaturation you will not be able
to allow cleaning. The vehicle must be serviced by an authorized
dealer.
3. Once OCR starts, the engine’s rpm will rise to approximately 2,000 -
2,400 rpm and the cooling fan will increase speed; you will hear a change
in audible sound due to the fan and engine speed increase.
It is not necessary to open the hood on the engine compartment. Once
OCR is complete, the engine rpm and fan will return to normal idling.
The exhaust system will remain very hot for several minutes even after
regeneration is complete. Do not reposition the vehicle over materials
that could burn until the exhaust system has had sufficient time to
cool. Depending on the amount of soot collected by the DPF, ambient
temperature, and altitude, OCR may last from 10 to 25 minutes.
How to interrupt/cancel OCR
If OCR needs to be cancelled, pressing the brake, accelerator, or shutting
off the vehicle will stop OCR. Depending on the amount of time OCR was
allowed to operate, soot may not have had sufficient time to be
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•Try operating the starter switch several times. Should the switch be
corroded, this operation may clean the contacts or make the switch
temporarily operable until you can reach the dealer.
•If all electrical connections are tight and you need assistance to start,
refer toJump startingin theRoadside Emergencieschapter of your
Owner’s Guide.
If engine cranks but won’t start
Prolonged starter cranking (in excess of 10 seconds) could cause
damage to the starter motor.
•Check the fuel gauge. You may be out of fuel. If the gauge shows that
there is fuel in the tank, the trouble may be in the electrical system or
the fuel system. If equipped with an auxiliary tank, be sure that the
tank control switch is set for the tank with fuel and not on an empty
tank.
•Leaving the ignition key turned to on for over two minutes without
starting may make starting difficult because the glow plugs will cease
activation. Reset the system by turning the ignition key to off and
then back to on again.
If the engine runs hot
The following could cause the engine to overheat:
•Lack of coolant.
•Dirty cooling system.
•Plugged radiator fins, A/C condenser and/or oil cooler.
•Malfunctioning fan drive.
•Driving with frozen coolant.
•Sticking thermostat.
•Overloading or pulling heavy trailers during hot weather.
•Grill or radiator air blockage.
•Slipping or missing drive belt.
•Plugged or very dirty air filter.
Maintenance and Specifications
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification or
specification
Engine coolant
(primary high-
temperature cooling
system loop)*29.4 quarts
(27.8L)MotorcraftSpecialty
Orange Engine CoolantVC-3-B (US)
CVC-3-B (Canada) /
WSS-M97B44-D
Engine coolant additive
(primary high-
temperature cooling
system loop)48.0 oz. (1.4L) per
addition if
requiredMotorcraftSpecialty
Orange Engine Coolant
RevitalizerVC-12 /
—
Engine coolant additive
(secondary cooling
system)16 oz. (473 mL)
per addition if
required
Engine cooling system
cleaner1 quart (946 mL)
MotorcraftPremium
Cooling System FlushVC-1 /
—
Secondary cooling
system cleaner22.0 oz. (651 mL)
Engine coolant
(secondary cooling
system*)11.7 quarts
(11.1L)MotorcraftSpecialty
Orange Engine CoolantVC-3-B (US)
CVC-3-B (Canada) /
WSS-M97B44-D
Maintenance and Specifications
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Multi-point inspection
In order to keep your vehicle running right, it is important that you have
the systems on your vehicle checked regularly. This can help identify any
potential issue before there are any problems. Ford Motor Company
suggests the following multi-point inspection to be performed at every
scheduled maintenance interval as the way to ensure your vehicle keeps
running right.
Multi-point inspection - recommended each visit
Accessory drive belt(s) Holes/Slots in the tail-pipe to make
sure they are functional and clear of
debris
Battery performance Horn operation
Engine air filter Radiators, coolers and heater and air
conditioning hoses
Exhaust system Shocks and struts and other
suspension components for leaks and
damage
Exterior lamps and hazard
warning system operationTires for wear and check air pressure,
including spare
Fluid levels*; fill if necessary Windshield for cracks, chips and
pitting
For oil and fluid leaks Windshield washer spray and wiper
operation
*Brake, engine coolant reservoir, secondary low-temperature cooling
system reservoir, automatic transmission, power steering and window
washer
Scheduled Maintenance Guide
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Normal Scheduled Maintenance
At every oil change
interval as indicated
by the message
centerChange engine oil and filter
Refill diesel exhaust fluid tank
Rotate tires, inspect tire wear and measure tread
depth; vehicles equipped with dual rear wheels
should only rotate the rear wheels if unusual
wear is observed
Perform multi-point inspection (recommended)
Inspect air filter restriction gauge, replace filter
as necessary
Inspect automatic transmission fluid level
Inspect brake pads, shoes, rotors, drums, brake
linings, hoses and parking brake
Inspect cabin air filter (if equipped)
Inspect engine cooling system strength and hoses
Inspect exhaust system and heat shields
Inspect front axle and U-joints; lubricate if
equipped with grease fittings (4WD vehicles)
Inspect half-shaft boots (if equipped)
Inspect steering linkage, ball joints, suspension,
tie-rod ends, driveshaft and U-joints; lubricate if
equipped with grease fittings
Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Reset your Intelligent Oil Life Monitor™ after each engine oil and filter
change; refer to theInstrument Clusterchapter in yourOwner’s
Guide.
Do not exceed one year or 10,000 miles (16,000 km) between
service intervals
Scheduled Maintenance Guide
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Additional maintenance items
1
Miles (x 1,000) 15 22.5 30 45 60 67.5 75 90 105 112.5 120 135 150
Kilometers (x 1,000) 24 36 48 72 96 108 120 144 160 172 184 206 240
Inspect engine and secondary cooling system
concentration (freeze-point protection), additive
strength (corrosion inhibitor), coolant level and hoses
2
• ••• ••• •••
Replace engine- and frame-mounted fuel filters
3
••• • • •
Replace climate-controlled seat filter (if equipped)•• • • •
Replace air inlet foam filter Replace at 45,000 miles (72,000 km), 97,500 miles
(156,000 km) and 150,000 miles (240,000 km)
Replace front wheel bearing grease and grease seal if
non-sealed bearings are used (2WD vehicles)••
Inspect accessory drive belt(s)
4
•
Change rear axle fluid (Dana axles; refer toSpecial
operating conditions)Replace at 100,000 miles (160,000 km), then at
150,000 miles (240,000 km)
Change engine coolant and secondary coolant5
Change automatic transmission fluid and filter on
6–speed TorqShifttransmission•
Change front axle fluid (4WD vehicles)•
Change transfer case fluid (4WD vehicles)•
Scheduled Maintenance Guide
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