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Downloaded from www.Manualslib.com manuals search engine Maintenance
WARNING
Remove the tow ball arm andprotect the seat with the plug beforesteam cleaning your vehicle.
Keep the system clean. Periodicallylubricate bearings, sliding surfaces, andlocking balls with resin-free grease or oiland the lock with graphite.
In case of loss, replacement keys areavailable from the manufacturer by statingthe number on the lock cylinder.
TOWING POINTS
WARNING
The towing eye has a left-handthread. Turn it anticlockwise toinstall it. Make sure that the towingeye is fully tightened.
Front Towing Eye
Space is provided in the spare wheel well.
You must carry the towing eye in yourvehicle at all times.
Remove the cover and install the towingeye.
Rear Towing Hook
Note:If your vehicle has a tow bar, use thisto tow other vehicles.
TOWING THE VEHICLE ON
FOUR WHEELS
All Vehicles
WARNINGS
You must switch the ignition on whenyour vehicle is being towed.
The brake and steering assistancewill not operate unless the engine isrunning. Press the brake pedal harderand allow for increased stopping distancesand heavier steering.
Too much tension in the tow ropecould cause damage to your vehicleor the vehicle that is towing.
Do not use a rigid tow bar on thefront towing eye.
When towing your vehicle you mustselect neutral.
Drive off slowly and smoothly withoutjerking the vehicle that is being towed.
119Towing
Page 128 of 256
Downloaded from www.Manualslib.com manuals search engine Circuits protectedFuse ratingFuse
Body control module30 A6
Passenger's compartment fuse box supply (ignition)60 A7
Glow plugs60 A8
DPS6 module50 A8
Heated windscreen40 A9
Heated windscreen40 A10
Starter relay30 A11
Main beam left-hand relay10 A12
Main beam right-hand relay10 A13
Run on pump15 A14
Ignition coil20 A15
Powertrain control module, high and low cooling fan15 A16
Heated oxygen sensors (petrol engines)15 A17
Power supply module (diesel engines)20 A17
Not used-18
Air condition controller7.5A19
Not used-20
Not used-21
Lighting control battery supply15 A22
Front fog lamps15 A23
Direction indicators15 A24
Exterior lighting left-hand side15 A25
Exterior lighting right-hand side15 A26
Powertrain control module7.5 A27
Anti-lock braking system, electronic stability program20 A28
Air conditioning clutch10 A29
Not used-30
126Fuses
Page 136 of 256

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Have your vehicle serviced regularly to helpmaintain its roadworthiness and resalevalue. There is a large network of Fordauthorised repairers that are there to helpyou with their professional servicingexpertise. Authorised repairers are bestqualified to service your vehicle properlyand expertly, with a wide range of highlyspecialised tools.
In addition to regular servicing, werecommend that you carry out thefollowing checks.
WARNINGS
Switch the ignition off beforetouching or attempting adjustmentof any kind.
Do not touch the electronic ignitionsystem parts after you have switchedthe ignition on or when the engine isrunning. The system operates at highvoltage.
Keep your hands and clothing clearof the engine cooling fan. Undercertain conditions, the fan maycontinue to run for several minutes afteryou have switched the engine off.
Make sure that you fit filler capssecurely after carrying outmaintenance checks.
Daily Checks
•Exterior lamps.
•Interior lamps.
•Warning lamps and indicators.
Check When Refuelling
•Engine oil level. See Engine Oil Check(page 139).
•Brake fluid level. See Brake andClutch Fluid Check (page 141).
•Washer fluid level. See Washer FluidCheck (page 141).
•Tyre pressures (when cold). SeeTechnical Specifications (page 164).
•Tyre condition. See Wheels and Tyres(page 155).
Monthly Checks
•Engine coolant level (engine cold). SeeEngine Coolant Check (page 140).
•Pipes, hoses and reservoirs for leaks.
•Air conditioning operation.
•Parking brake operation.
•Horn operation.
•Tightness of wheel nuts. SeeTechnical Specifications (page 164).
OPENING AND CLOSING THE
BONNET
Opening the Bonnet
1.Pull the bonnet release handle.
134Maintenance
Page 138 of 256
Downloaded from www.Manualslib.com manuals search engine UNDER BONNET OVERVIEW - 1.0L ECOBOOST
(74KW/100PS)/1.0L ECOBOOST (90KW/120PS)
Engine coolant reservoir*: See Engine Coolant Check (page 140).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 141).B
Engine oil filler cap*: See Engine Oil Check (page 139).C
Battery: See Changing the 12V Battery (page 141).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 141).E
Engine compartment fuse box. See Fuses (page 124).F
Windscreen and rear window washer fluid reservoir: See Washer Fluid Check(page 141).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 139).I
* The filler caps and the engine oil dipstick are coloured for easy identification.
136Maintenance
Page 139 of 256
Downloaded from www.Manualslib.com manuals search engine UNDER BONNET OVERVIEW - 1.4L DURATEC-16V
(66KW/90PS)/1.6L DURATEC-16V TI-VCT (77KW/105PS) -
SIGMA
Engine coolant reservoir*: See Engine Coolant Check (page 140).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 141).B
Engine oil filler cap*: See Engine Oil Check (page 139).C
Battery: See Changing the 12V Battery (page 141).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 141).E
Engine compartment fuse box. See Fuses (page 124).F
Windscreen and rear window washer fluid reservoir: See Washer Fluid Check(page 141).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 139).I
* The filler caps and the engine oil dipstick are coloured for easy identification.
137Maintenance
Page 140 of 256
Downloaded from www.Manualslib.com manuals search engine UNDER BONNET OVERVIEW - 1.5L DURATORQ-TDCI
(55KW/75PS)/1.6L DURATORQ-TDCI (70KW/95PS) (T3)
Engine coolant reservoir*: See Engine Coolant Check (page 140).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 141).B
Engine oil filler cap*: See Engine Oil Check (page 139).C
Battery: See Changing the 12V Battery (page 141).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 141).E
Engine compartment fuse box. See Fuses (page 124).F
Windscreen and rear window washer fluid reservoir: See Washer Fluid Check(page 141).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 139).I
* The filler caps and the engine oil dipstick are coloured for easy identification.
138Maintenance
Page 141 of 256
Downloaded from www.Manualslib.com manuals search engine ENGINE OIL DIPSTICK - 1.0L
ECOBOOST
(74KW/100PS)/1.0L
ECOBOOST (90KW/120PS)
MinimumA
MaximumB
ENGINE OIL DIPSTICK - 1.4L
DURATEC-16V
(66KW/90PS)/1.6L
DURATEC-16V TI-VCT
(77KW/105PS) - SIGMA
MinimumA
MaximumB
ENGINE OIL DIPSTICK - 1.5L
DURATORQ-TDCI
(55KW/75PS)/1.6L
DURATORQ-TDCI
(70KW/95PS) (T3)
MinimumA
MaximumB
ENGINE OIL CHECK
WARNING
Do not use oil additives or otherengine treatments. Under certainconditions, they could damage theengine.
Note:The oil consumption of new enginesreaches its normal level after approximately3000 miles (5000 kilometres).
Checking the Oil Level
Note:Check the level before starting theengine.
Note:Make sure that the level is betweenthe MIN and the MAX marks.
1.Make sure that your vehicle is on levelground.
2.Switch off the engine and wait 10minutes for the oil to drain into the oilpan.
139Maintenance
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Downloaded from www.Manualslib.com manuals search engine 3.Remove the dipstick and wipe it witha clean, lint free cloth. Replace thedipstick and remove it again to checkthe oil level.
If the level is at the MIN mark, top upimmediately.
Topping Up
WARNINGS
Only top up when the engine is cold.If the engine is hot, wait 10 minutesfor the engine to cool down.
Do not remove the filler cap whenthe engine is running.
Remove the filler cap.
WARNING
Do not top up further than the MAXmark.
Note:Soak up any spillage with anabsorbent cloth immediately.
Top up with fluid that meets the Fordspecification. See TechnicalSpecifications (page 150).
Replace the filler cap. Turn it until you feela strong resistance.
ENGINE COOLANT CHECK
WARNING
Do not allow the fluid to touch yourskin or eyes. If this happens, rinse theaffected areas immediately withplenty of water and contact your doctor.
Note:Make sure that the level is betweenthe MIN and the MAX marks.
Note:Coolant expands when it is hot. Thelevel may therefore extend beyond the MAXmark.
If the level is at the MIN mark, add coolantimmediately.
Adding Engine Coolant
WARNINGS
Only add coolant when the engine iscold. If the engine is hot, wait 10minutes for the engine to cool down.
Do not remove the filler cap whenthe engine is running.
Do not remove the filler cap whenthe engine is hot. Wait for the engineto cool down.
Undiluted coolant is flammable andmay ignite if spilt on a hot exhaust.
Note:In an emergency, you can add justwater to the cooling system to reach avehicle service station. Have the systemchecked by an authorised dealer as soon aspossible.
Note:Prolonged use of incorrect dilutionof the coolant can cause engine damagefrom corrosion, overheating or freezing.
Note:Do not add coolant further than theMAX mark.
1.Remove the filler cap. Any pressure willescape slowly as you unscrew the cap.
2.Add a 50/50 mixture of coolant andwater using fluid that meets the Fordspecifications. See TechnicalSpecifications (page 150).
3.Replace the filler cap. Turn it until youfeel a strong resistance.
140Maintenance