2012 FIAT IDEA fuel

157
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
Fuse box in engine compartment
USERFUSE AMPERE
Headlight washer fluidF9 20
HornF10 15
Electronic injection secondary servicesF11 15
Right main beam headlightF14 7.5
Left main beam headlightF15 7.5
Electronic injection primary servicesF17 10
+30 Engine control unit / Radiator electric fan remote control switch (1.9 Multijet) (*) F18 10
CompressorF19 7.5
FreeF20 –
Fuel pumpF21 15
Electronic injection primary services (1.2 16V, 1.4 16V)F22 15
Electronic injection primary services (Multijet engine)F22 20
Electronic injection primary services (petrol engine)F22 15
+30 Dualogic gearbox (*)F23 30
+15 Electric power steering (*)F24 7,5
Front fog lightsF30 15
(*) +30 = battery directive positive terminal (not under key)
+15 = positive terminal under key
Optional fusebox (on auxiliary bracket)
USERFUSE AMPERE
+30 Outside radio amplifier (*)F54 15
+30 Sunroof (*)F58 20
(*) +30 = battery directive positive terminal (not under key)
+15 = positive terminal under key
133-160 idea GB 1 ed 10-07-2008 8:30 Pagina 157

161
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
SCHEDULED SERVICING .................................................. 162
SERVICE SCHEDULE ........................................................... 163
ANNUAL INSPECTION SCHEDULE .............................. 165
ADDITIONAL CHECKS ..................................................... 165
CHECKING FLUID LEVELS ............................................... 167
DIESEL FUEL FILTER (green filter) ................................... 173
BATTERY ................................................................................ 173
WHEELS AND TYRES ......................................................... 175
RUBBER HOSES .................................................................... 176
WINDSCREEN/REAR WINDOW WIPERS .................. 176
BODYWORK ........................................................................ 178
INTERIORS............................................................................. 180
CC C
A A
R R
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
161-180 idea GB 1 ed 10-07-2008 8:30 Pagina 161

163
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
SERVICE SCHEDULE
Thousands of km
Check tyre conditions/wear and
adjust pressure if required
Check light system operation
(headlights, direction indicators, hazard lights, boot lights,
passenger compartment lights, dashboard warning lights, etc.)
Check windscreen/washer
(nozzles/and blade position regulation)
Check front disc brake pad condition and wear and operation
of brake pad wear indicator.
Check rear drum brake lining conditions
and wear
Check rear (where provided) disk brake pad
conditions and wear
Sight inspect the conditions of: body external parts, underbody
protection pipes and hoses (exhaust, fuel, brakes),
rubber parts (boots, sleeves, bushes, etc.)
Check for bonnet and boot lock cleanness, lever cleanness
and lubrication
Check tension and adjust accessory drive belts
(excluding engines with automatic belt tighteners)
Check tension and adjust accessory drive belts
Check and adjust tappet clearance (1.4 8V versions)
20 40 60 80 100 120 140 160 180
●●●●● ●●●●
●●●●● ●●●●
●●●●● ●●●●
●●●●● ●●●●
●●●
●● ● ●
●●●●● ●●●●
●●●●● ●●●●
●●
●●
●●●
161-180 idea GB 1 ed 10-07-2008 8:30 Pagina 163

164
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
Thousands of km
Check and adjust handbrake lever stroke
Check exhaust emissions/smoke (Multijet versions)
Check exhaust emissions (petrol versions)
Change fuel filter cartridge (Multijet versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (Multijet versions) (❏)
Top up fluids (engine coolant, brakes, windscreen washer,
battery, Dualogic/Dual FuNction System, etc.)
Check timing belt conditions (■)
Replace timing belt (*) (■)
Replace timing belt (1.6 Multijet versions) (*)
Replace accessory drive belt/s
Change spark plugs (petrol versions)
Check engine control system operation
(through diagnosis socket)
Change engine oil and oil filter (petrol versions)
Change engine oil and oil filter (Multijet versions with DPF) (**)
Change engine oil and oil filter (Multijet versions without DPF) (▲)
Change brake fluid (or every 2 years)
Change pollen filter (or every year)
(*) Or every 4 years for particularly demanding use:
- cold/hot climates;
- driving in the city idling for a long time;
- dusty roads or roads covered with sand and/or salt
Or every 5 years, regardless of the km covered and conditions of use.
(**) Engine oil and oil filter shall be changed when the corresponding warning light turns on (see section “Warning lights and Messages”), or in
any case every 2 years.
(
❏) Every 30.000 km for 1.3 Multijet versions (■) Excluding 1.3 Multijet and 1.6 Multijet versions (▲) Every 30.000 km
20 40 60 80 100 120 140 160 180
●● ● ●
●● ● ●
●● ● ●
●●●
●●●
●●●
●●●●● ●●●●
●●
●
●
●
●● ● ●
●● ● ●
●●●●● ●●●●
●●●
●●●●● ●●●●
161-180 idea GB 1 ed 10-07-2008 8:30 Pagina 164

165
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of below
20,000 km (for example about 15,000 km)
the following yearly inspection programme
is provided:
❒check tyre conditions/wear and adjust
pressure if required (including the
spare wheel);
❒check lighting system operation (head-
lights, direction indicators, hazard
lights, boot lights, passenger compart-
ment lights, warning lights, etc.);
❒check windscreen/washer (nozzles/
and blade position regulation)
❒check front disk brake pad conditions
and wear;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc;
❒check for bonnet and boot lock clean-
ness, lever cleanness and lubrication;
❒check battery charge;
❒visual check on various drive belt con-
ditions;
❒top up fluid levels (engine coolant,
brakes, windscreen washer, battery,
etc.);
❒change engine oil;
❒change engine oil filter;
❒replace pollen filter (where provided).
ADDITIONAL CHECKS
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Selenia
products, designed and produced specifi-
cally for Fiat cars (see table “Capacities”
in section “Technical specifications”).
161-180 idea GB 1 ed 10-07-2008 8:30 Pagina 165

166
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
IMPORTANT - Engine oil
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. taxis or
door-to-door deliveries) or in case of
a long term inactivity;
replace engine oil more frequently than
required on “Service schedule”.
IMPORTANT - Air cleaner
If the car is used on dusty roads change
the air cleaner more frequently than the
indications in the “Service schedule”.
If in doubt as to how often the engine oil
and air cleaner should be changed ac-
cording to how you use the car, contact
a Fiat Dealership.IMPORTANT - Pollen filter
If the vehicle is used frequently in dusty or
heavily polluted environments it is advis-
able to replace the filtering element more
frequently; in particular it should be re-
placed if a reduction of the amount of air
admitted to the passenger compartment
is noted.
IMPORTANT - Diesel filter
The possibility of topping up with diesel
fuel not complying with EN590 European
Norm might make it necessary to replace
the filter more frequently than indicated
in the “Service schedule”.IMPORTANT - Battery
The charge in the battery should be
checked at the start of winter to limit the
risk of electrolyte freezing.
This check should be carried out more
frequently if the car is used mainly for
short trips, or if it is fitted with accessories
that permanently absorb electricity even
with the ignition key removed, especially
in the case of after market accessories. If
the car is used in hot climates or particu-
larly harsh conditions it is wise to check
the level of the battery fluid (electrolyte)
more frequently than specified in the “Ser-
vice schedule” in this section.
Car maintenance should be
entrusted to Fiat Dealership.
For routine and minor main-
tenance operations you wish
to carry out yourself, always make sure
you have the proper equipment, gen-
uine Fiat spare parts and the necessary
fluids; do not however carry out these
operations if you have no experience.
161-180 idea GB 1 ed 10-07-2008 8:30 Pagina 166

173
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
DIESEL FUEL FILTER
(“green filter”)
DRAINING THE CONDENSE
(diesel versions)
The presence of water in the
fuel circuit may cause seri-
ous damage to the entire injection
system and cause irregular engine op-
eration. If the warning light
cturns
on (or on certain versions, a dedicat-
ed message is shown on the reconfig-
urable multifunction display) contact
a Fiat Dealership as soon as possible
to have the bleeding operation car-
ried out. Should the above indications
take place after refuelling, water has
probably been poured into the tank:
turn the engine off immediately and
contact a Fiat Dealership.
WARNING
BATTERY
The battery is of the “Limited mainte-
nance” type: under normal conditions of
use the electrolyte does not need topping
up with distilled water.
INSPECTING THE CHARGE
AND THE ELECTROLYTE LEVEL
Inspection operations must be carried out
by specialised personnel, following the
prescriptions contained in the Owner
Handbook.
Any top-up operations must be carried
out exclusively by specialised personnel
and by the Fiat Dealership.
Battery liquid is poisonous
and corrosive. Avoid contact
with the skin and eyes. Keep naked
flames or possible sources of sparks
away from the battery: risk of explo-
sion or fire.
WARNING
CHANGING THE BATTERY
If required, replace the battery with a gen-
uine spare part having the same specifi-
cations.
If a battery with different specifications is
fitted, the service intervals given in the
“Service schedule” in this section will no
longer be valid.
Refer therefore to the instructions pro-
vided by the battery manufacturer.
Using the battery when the
fluid is too low can damage
it irreparably and generate a risk of
explosion.
WARNING
Incorrect assembly of electric
and electronic devices may
cause severe damage to your
car. Go to a Fiat Dealership if
you want to install accessories (alarms,
mobile phone, etc.): they will suggest
the most suitable devices and advise
you if a higher capacity battery needs
to be installed.
161-180 idea GB 1 ed 10-07-2008 8:30 Pagina 173

176
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
RUBBER HOSES
As far as the brake system and fuel rubber
hoses are concerned, carefully follow the
“Service schedule” in this section.
Indeed ozone, high temperatures and pro-
longed lack of fluid in the system may
cause hardening and cracking of the hoses,
with possible leaks. Careful control is
therefore necessary.
WINDSCREEN/
REAR WINDOW
WIPERS
BLADES
Periodically clean the rubber part using
special products; TUTELA PROFES-
SIONAL SC 35 is recommended.
If the rubber blades are bent or worn they
should be replaced. In any case they
should be changed once a year.
A few simple notions can reduce the pos-
sibility of damage to the blades:
❒if the temperature fall below zero,
make sure that ice has not frozen the
rubber against glass. If necessary, thaw
using an antifreeze product;
❒remove any snow from the glass: in ad-
dition to protecting the blades, this
prevents effort on the motor and
overheating;
❒do not operate the windscreen and
rear window wipers on dry glass.
Driving with worn wiper
blades is a serious hazard,
because visibility is reduced in bad
weather.
WARNING
Changing the windscreen wiper
blades fig. 14
Proceed as follows:
❒raise the windscreen wiper arm Aand
position the blade so that it forms an
angle of 90° with the arm;
❒press tab Bof the coupling spring and
remove the blade to be replaced from
the arm A;
❒fit the new blade by inserting the tab
into the special slot in the arm. Make
sure it is properly locked into place.
161-180 idea GB 1 ed 10-07-2008 8:30 Pagina 176