2012 FIAT DUCATO engine

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F0N0068mfig. 136
The hermetic seal may cause a slight increase in
pressure in the tank. A little breathing off, while
slackening the cap is absolutely normal.
When refuelling, attach the cap to the device inside
the flap as shown in fig. 136.
REFUELLING CAPACITY
To fill the tank completely, top-up twice after the first
click of the fuel delivery gun. Further top-ups could
cause faults in the fuel feeding system.
FUEL TANK CAP fig. 136
When refuelling, open the flap A then undo the cap B
turning the ignition key anticlockwise; the cap has
a device C to prevent it being lost.Only use diesel fuel that conforms to
European specification EN590. The use
of other products or mixtures may
damage the engine beyond repair and
consequently invalidate the warranty, due to
the damage caused. If you accidentally introduce
other types of fuel into the tank, do not start the
engine and empty the tank. If the engine has run,
even for a very short time, you will need to have
the entire fuel system emptied in addition to
the tank.
Do not bring naked flames or lit
cigarettes near to the fuel tank opening:
fire risk. Keep your face away from the fuel
filler to avoid breathing in harmful vapours.
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DIESEL PARTICULATE FILTER (DPF)
The Diesel Particulate Filter is a mechanical filter,
integral with the exhaust system, that physically traps
particulates present in the exhaust gases of diesel
engines.
The diesel particulate filter has been adopted to
eliminate almost all particulates in compliance with
current/future legal regulations.
During normal use of the vehicle, the engine
management control unit records a set of data (travel
time, type of route, temperatures, etc.) and it will
then calculate how much particulate has been trapped
by the filter.
Since this filter physically traps particulate, it should be
regenerated (cleaned) at regular intervals by burning
carbon particles.
The regeneration procedure is controlled automatically
by the engine management control unit according to the
filter conditions and vehicle use conditions.
There may be a limited increase in the engine idle speed
during the regeneration, a limited increase in fumes and
high temperatures at the exhaust. These are not faults;
they do not impair vehicle performance or damage the
environment.
If the dedicated message is displayed, refer to the
“Warning lights and messages” section.PROTECTING THE ENVIRONMENT
The following devices are used for reducing diesel fuel
engine emissions:
❒oxidising catalytic converter;
❒exhaust gas recirculation system (E.G.R.);
❒diesel particulate filter (DPF).
The diesel particulate filter (DPF)
reaches high temperatures during
operation. Therefore do not therefore park the
vehicle on inflammable materials (grass, dry
leaves, pine needles, etc.): fire hazard.
WARNING
The catalytic converter also reaches
high temperatures during normal
operation. Do not park the car on grass, dry
leaves, pine needles or other flammable
material: fire hazard.
WARNING

S.B.R. SYSTEM
The vehicle is fitted with a Seat Belt Reminder system
(S.B.R.), consisting of a buzzer and a flashing warning
light
that the seat belt must be fastened.
The buzzer can be deactivated (until the next engine
stop) as follows:
❒fasten the driver’s seat belt;
❒turn the ignition key to MAR-ON;
❒wait for over 20 seconds and then release one of the
seat belts.
For permanent deactivation, contact the Fiat Dealership.
With digital display, the S.B.R. system can only be reset
at Fiat Dealership.
With multifunction display, the S.B.R. system can also be
reset through the set-up menu.
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F0N0070mfig. 138F0N0156mfig. 139
Seat belt with reel for front central position on
bench seat fig. 139
The two-seater front bench is equipped with an on-
board seat belt (reel on seat) with three anchorage
points for the central position. Correct regulation is obtained when the belt passes
approximately half way between the shoulder and the
neck.
After adjustment, always check that the
cursor to which the ring is fastened is
locked in one of the set positions. Push
downwards to enable the locking device to click
if the grip has not been released in one of the
possible positions.
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With ignition key inserted, on MAR-ON,
even if the engine is off, the air bags can
activate even with the vehicle stopped, if it is hit
by another vehicle. For this reason, children
must never sit on the front seat, even if the
vehicle is not moving. On the other hand,
whenever the key is positioned on STOP,
the safety devices (airbags or pretensioners)
do not deploy after a collision. In this case
non-deployment of these devices does not
indicate a system malfunction.
WARNING
If the vehicle has been subject to theft
or a theft attempt or if it has been
affected by vandalism, flooding or inundation,
have the air bag system checked at a Fiat
Dealership.
WARNING
Turning the ignition key to MAR-ON, the
warning light F(airbag on passenger’s
side enabled) goes on and flashes for a few
seconds, thus reminding the passenger that the
airbag on his/her side will deploy in the event of
a collision. After this time, the light goes off.
WARNING
Do not wash the car seats with water or
pressurised steam (either by hand or at
automatic washing stations).
WARNING
The front airbag is deployed in the event
of collisions with a more severe nature
than those required to activate the
pretensioners. For collisions in the range
between the two activation thresholds, the fact
that only the pretensioners activate is normal.
WARNING
Always drive keeping your hands on the
rim of the steering wheel so that, in the
event of airbag activation, it can inflate without
meeting obstacles. Do not drive with your body
bent forward. Keep the backrest in an upright
position, resting your back on it firmly.
WARNING
Do not hook rigid objects to clothes
hangers or to the support handles.
The air bag does not replace seat belts but
increases their efficiency. Furthermore, since
front air bags are not deployed in low speed
collisions, side collisions, rear-end shunts or roll-
overs, the passengers are only protected by the
seat belts which must be fastened at all times.
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PROCEDURE FOR
Proceed as follows:
❒engage the handbrake;
❒put the gear lever into neutral;
❒turn the ignition key to MAR-ON: the warning lights
mand Yon the instrument panel will turn on;
❒wait for the warning lights Yand mto turn off.
The hotter the engine is, the quicker this will happen;
❒press the clutch pedal all the way down without
touching the accelerator;
❒turn the ignition key to AVVas soon as the warning
light
mturns off. Waiting too long will waste the
work done by the glow plugs. Release the key as
soon as the engine starts.
If the engine does not start at the first attempt, return
the ignition key to STOP before repeating starting.
STARTING THE ENGINE
The vehicle is fitted with an electronic engine lock
device: if the engine fails to start, see the paragraph
“The Fiat CODE system” in section “Dashboard and
controls”.
STARTING AND DRIVING
It is dangerous to let the engine run in
enclosed spaces. The engine consumes
the oxygen and discharges carbon dioxide,
carbon monoxide and other toxic gases.
WARNING
In the first period of use, we recommend
avoiding excessive stress on the car (for
instance excessive acceleration, extended
travel at maximum speed, sudden braking etc.).
When the engine is switched off never
leave the key into the ignition switch to
prevent useless current absorption from
draining the battery.
Remember that the brake servo and
power steering are not operational until
the engine has been started, therefore much
effort than usual is required on the brake pedal
and steering wheel.
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If, when the ignition key is at MAR-ON the warning light
Yremains on together with warning light m, turn
the key to STOP and then back to MAR-ON; if the
warning lights remain on, try with the other keys
provided with the car.
IMPORTANT If the instrument panel warning light
Ystays on constantly, contact a Fiat Dealership
immediately.
IMPORTANT Never leave the ignition key on MAR-ON
when the engine is off.
The warning light mwill flash for
60 seconds after starting or during
prolonged cranking to indicate a fault with
the glow plug preheating system. Use the vehicle
normally if the engine starts, but contact Fiat
Dealership as soon as possible.
Remember that the brake servo and
power steering are not operational until
the engine has been started, therefore
more effort than usual is required on the brake
pedal and steering wheel.
Avoid jump starting the engine by
pushing, towing or driving downhill.
This could cause a flow of fuel into the
catalytic converter and damage it beyond repair.
HOW TO WARM UP THE ENGINE
AFTER IT HAS JUST STARTED
Proceed as follows:
❒drive off slowly, letting the engine turn at medium
speed. Do not accelerate abruptly;
❒do not demand maximum performance for the first
few kilometres. Wait until the engine coolant gauge
starts moving.STOPPING THE ENGINE
Turn the ignition key to STOP while the engine is idling.
IMPORTANT After a taxing drive, you should allow the
engine to “catch its breath” before turning it off by
letting it idle to allow the temperature in the engine
compartment to fall.
A quick burst on the accelerator before
turning off the engine serves absolutely
no practical purpose, it wastes fuel and is
damaging especially to turbocharged engines.
In some cases, when the engine switches off,
the fan could start for max. 120 seconds.

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F0N0073mfig. 154
HANDBRAKE fig. 154
The handbrake lever is located to the left side of the
driver’s seat. Pull the lever upwards to engage the
handbrake and ensure that the vehicle does not move.
Four or five notches are normally sufficient to brake the
vehicle on flat ground, while nine or ten may be
necessary on a steep slope with the vehicle loaded.
IMPORTANT If this is not the case, contact a Fiat
Dealership to have the handbrake adjusted.
When the handbrake lever is pulled up and the ignition
key is at
MAR-ON, the instrument panel warning light
xwill turn on. Proceed as follows to release the
handbrake:
❒slightly lift the handbrake and press the release
button
A;
❒keep button Apressed and lower the lever.
The warning light
xon the instrument panel will
turn off.
Press the brake pedal when carrying out this operation
to prevent the vehicle from moving accidentally.
IMPORTANT Apply the handbrake lever only when
the vehicle is at a standstill or with the vehicle in
motion only in the event of a fault in the hydraulic
system. If exceptional use is made of the handbrake
with the vehicle in motion, moderate traction is
advisable in order not to cause locking of the rear end
with consequent swerving of the vehicle.
PARKING THE VEHICLE
Proceed as follows:
❒stop the engine and engage the handbrake;
❒engage a gear (on a slope, engage first gear if the
vehicle is faced uphill or reverse if it is faced
downhill) and leave the wheels steered.
If the vehicle is parked on a steep slope, it is advisable
to block the wheels with a wedge or stone. Do not
leave the key in the ignition switch to prevent draining
the battery. Always remove the key when you leave
the vehicle.
Never leave children unattended in
the vehicle. Always remove the ignition
key when leaving the vehicle and take it out
with you.
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F0N0074mfig. 155
USING THE MANUAL GEARBOX
To engage the gears, depress the clutch pedal fully and
shift the gear lever into the required positions (the
diagram is shown on the gear knob fig. 155).
To engage 6
thgear (where provided), operate the lever
by pressing it towards the right in order to avoid
engaging 4
thgear by mistake. The same applies to the
shift from 6thto 5thgear.
IMPORTANT Reverse may only be engaged when the
vehicle is at a standstill. With the engine running, wait
for at least 2 seconds with the clutch pedal fully pressed
before engaging reverse to prevent damage to the gears
and grating.
To engage reverse R from neutral, proceed as follows:
raise ring A under the knob and at the same time move
the gear lever to the right and then backwards.
Press the clutch pedal fully to change
gears correctly. For this reason, there
must be no obstacles on the floor under the
pedals: ensure that rubber mats (if any) are
lying flat and do not interfere with the pedals.
WARNING
Do not drive with your hand resting on
the gear lever, because this pressure, even
if light, over time can wear out the
internal gearbox components.