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PROCEDURE FOR
Proceed as follows:
❒engage the handbrake;
❒put the gear lever into neutral;
❒turn the ignition key to MAR-ON: the warning lights
mand Yon the instrument panel will turn on;
❒wait for the warning lights Yand mto turn off.
The hotter the engine is, the quicker this will happen;
❒press the clutch pedal all the way down without
touching the accelerator;
❒turn the ignition key to AVVas soon as the warning
light
mturns off. Waiting too long will waste the
work done by the glow plugs. Release the key as
soon as the engine starts.
If the engine does not start at the first attempt, return
the ignition key to STOP before repeating starting.
STARTING THE ENGINE
The vehicle is fitted with an electronic engine lock
device: if the engine fails to start, see the paragraph
“The Fiat CODE system” in section “Dashboard and
controls”.
STARTING AND DRIVING
It is dangerous to let the engine run in
enclosed spaces. The engine consumes
the oxygen and discharges carbon dioxide,
carbon monoxide and other toxic gases.
WARNING
In the first period of use, we recommend
avoiding excessive stress on the car (for
instance excessive acceleration, extended
travel at maximum speed, sudden braking etc.).
When the engine is switched off never
leave the key into the ignition switch to
prevent useless current absorption from
draining the battery.
Remember that the brake servo and
power steering are not operational until
the engine has been started, therefore much
effort than usual is required on the brake pedal
and steering wheel.
WARNING
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If, when the ignition key is at MAR-ON the warning light
Yremains on together with warning light m, turn
the key to STOP and then back to MAR-ON; if the
warning lights remain on, try with the other keys
provided with the car.
IMPORTANT If the instrument panel warning light
Ystays on constantly, contact a Fiat Dealership
immediately.
IMPORTANT Never leave the ignition key on MAR-ON
when the engine is off.
The warning light mwill flash for
60 seconds after starting or during
prolonged cranking to indicate a fault with
the glow plug preheating system. Use the vehicle
normally if the engine starts, but contact Fiat
Dealership as soon as possible.
Remember that the brake servo and
power steering are not operational until
the engine has been started, therefore
more effort than usual is required on the brake
pedal and steering wheel.
Avoid jump starting the engine by
pushing, towing or driving downhill.
This could cause a flow of fuel into the
catalytic converter and damage it beyond repair.
HOW TO WARM UP THE ENGINE
AFTER IT HAS JUST STARTED
Proceed as follows:
❒drive off slowly, letting the engine turn at medium
speed. Do not accelerate abruptly;
❒do not demand maximum performance for the first
few kilometres. Wait until the engine coolant gauge
starts moving.STOPPING THE ENGINE
Turn the ignition key to STOP while the engine is idling.
IMPORTANT After a taxing drive, you should allow the
engine to “catch its breath” before turning it off by
letting it idle to allow the temperature in the engine
compartment to fall.
A quick burst on the accelerator before
turning off the engine serves absolutely
no practical purpose, it wastes fuel and is
damaging especially to turbocharged engines.
In some cases, when the engine switches off,
the fan could start for max. 120 seconds.
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INSTALLING THE TOW HOOK
The towing device should be fastened to the body by
specialised personnel according to any additional and/or
integrative information supplied by the Manufacturer of
the device.
The towing device must meet current regulations with
reference to Directive 94/20/EEC and subsequent
amendments.
For any version the towing device used must match the
towable weight of the vehicle on which it is to be
installed.
For the electric connection a standard connector should
be used which is generally placed on a special bracket
normally fastened to the towing device, and a special
ECU for external trailer light control must be installed
on the vehicle. For the electrical connection, 7 or 13 pin
12 V DC connections are to be used (CUNA/UNI and
ISO/DIN Standards). Follow the instructions provided by
the vehicle manufacturer and/or the tow hitch
manufacturer.
An electric brake or other device should be supplied
directly by the battery through a cable with a cross
section of no less than 2.5 mm
2.
The ABS device with which the vehicle
may be equipped will not control the
braking system of the trailer. Particular caution
is required on slippery roads.
WARNING
Never modify the braking system of the
vehicle to control the trailer brake. The
trailer braking system must be fully independent
from the hydraulic system of the vehicle.
WARNING
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FUEL RESERVE (amber)
Turning the key to the MAR-ON position
illuminates the warning light, but it should switch
off after a few seconds.
The warning light comes on when there are about
10-12 litres of fuel (for versions with tank capacity
90-120 l) or 10 l (for versions with tank capacity 60 l)
remaining in the tank.
IMPORTANT The warning light will flash to indicate
a system failure. If this is the case, contact a Fiat
Dealership to have the system checked.
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ABS SYSTEM FAILURE (amber)
When the key is turned to the MAR-ON
position the warning light comes on but should
go out after a few seconds.
The warning light will light up when the system is either
not working or not available. Under these
circumstances the braking system will work as normal
without the extra performance offered by the ABS
system. Drive carefully and contact a Fiat Dealership as
soon as possible.
On some versions the display shows the dedicated
message.
>
GLOW PLUG PRE-HEATING
(Multijet versions – amber)
GLOW PLUG HEATING FAILURE
(Multijet versions – amber)
Glow plugs
This warning light comes on when the key is turned to
MAR-ON. It will go out as soon as the heater plugs
have reached a preset temperature. Start the engine as
soon as the warning light goes out.
IMPORTANT At high ambient temperatures the
warning light may stay on for an extremely short time.
Glow plug warming failure
The warning light flashes if there is a fault in the
preheating system. Contact a Fiat Dealership as soon
as possible.
On some versions the display shows the dedicated
message.
m
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❒press the tabs in the opposite direction B-fig. 197
and remove the bulb holder;
❒remove the snap-fitted bulb and replace it.
NUMBER PLATE LIGHTS fig. 198
To change the bulb proceed as follows:
❒apply pressure to the point shown by the arrow and
remove lens unit A;
❒change the bulb releasing it from the side contacts
and making sure the new bulb is correctly fastened
between the contacts;
❒refit the snap-fitted lens unit. THIRD BRAKE LIGHT fig. 196-197
To change the bulb proceed as follows:
❒unscrew both fixing screws A-fig. 196;
❒remove the lens unit;
F0N0141mfig. 196
F0N0142mfig. 197AF0N0089mfig. 198
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F0N0244mfig. 199
CHANGING AN INTERIOR LIGHT
For the type of bulb and relevant power rating, see
“Changing a bulb”.
FRONT CEILING LIGHT
Proceed as follows to replace the bulbs:
❒work in the points shown by the arrows and remove
light A-fig. 200; SIDE LIGHTS
(for versions/markets where available)
To change the bulb proceed as follows:
❒for extra-long van:
– undo both fixing screws C-fig. 199 and remove
the light;
– remove the bulb-holder D on the rear of the light,
turning through 1/4 turn;
– remove the snap-fitted bulb and replace.
❒for chassis cabs with platform:
– remove bulb-holder on the rear of the light,
turning through 1/4 turn;
– remove the snap-fitted bulb and replace.
F0N0090mfig. 200
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FUSE SUMMARY TABLE
Dashboard fuse box fig. 205-206
USERSFUSE AMPERE
Right dipped headlamp F12 7.5
Left dipped headlamp F13 7.5
Engine compartment control unit relay, instrument panel control unit relay (+key) F31 5
Lighting of roof lights in the passenger compartment (+battery) F32 7.5
Battery monitoring sensor for Start&Stop versions (+battery) F33 20
Minibus interior lights (emergency) F34 20
Radio, A/C control, alarm, tachograph, F36 10
Battery disconnecting unit, Webasto timer (+battery)
Brake light control (main), third brake light, instrument panel (+key) F37 7.5
Door lock (+battery) F38 20
ABS, ASR, ESP, brake light control (secondary) (+key) F42 5
Windscreen washer (+key) F43 20
Driver's side electric window F47 20
Passenger side electric window F48 20
Parking sensor control unit, radio, controls on the steering wheel, F49 5
centre dashboard, left dashboard, auxiliary dashboard,
battery disconnecting unit (+key)
Airbag (+key) F50 7.5
Climate control system, power steering control unit, reversing lights, F51 5
water in diesel filter sensor, flow meter, tachograph (+key)
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USERSFUSE AMPERE
Instrument panel (+battery) F53 7.5
AbsentF89 –
Left main beam headlamp F90 7.5
Right main beam headlamp F91 7.5
Left fog lightsF92 7.5
Right fog lights F93 7.5