EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator light .............................................. 4-2
Handlebar switches .................................... 4-2
Throttle lever .............................................. 4-3
Speed limiter .............................................. 4-4
Clutch lever ................................................ 4-4
Brake lever (YFM25RA/YFM250RA) .......... 4-5
Brake lever
(YFM25RSEA/YFM250RSEA) ................. 4-5
Brake pedal ................................................ 4-6
Parking brake lever .................................... 4-6
Shift pedal .................................................. 4-7Fuel tank cap ..............................................4-8
Fuel .............................................................4-8
Fuel cock ..................................................4-10
Starter (choke) ..........................................4-11
Seat ..........................................................4-12
Adjusting the front shock absorber
assemblies (YFM25RA/YFM250RA) .......4-13
Adjusting the front shock absorber
assemblies
(YFM25RSEA/YFM250RSEA).................4-14
Adjusting the rear shock absorber
assembly (YFM25RA/YFM250RA) ..........4-18
Adjusting the rear shock absorber
assembly
(YFM25RSEA/YFM250RSEA).................4-20
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-3
Drive chain ..................................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6U1BT61E0.book Page 1 Tuesday, April 6, 2010 1:28 PM
Instruments, lights and switches ................ 5-6
OPERATION .................................................. 6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-2
Shifting ....................................................... 6-3
Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-6
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-18
CROSSING THROUGH SHALLOW
WATER ................................................... 7-19
RIDING OVER ROUGH TERRAIN ........... 7-20
SLIDING AND SKIDDING ......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-22PERIODIC MAINTENANCE AND
ADJUSTMENT................................................8-1
Owner’s manual and tool kit .......................8-2
Periodic maintenance chart for the
emission control system ...........................8-3
General maintenance and lubrication
chart ..........................................................8-5
Checking the spark plug .............................8-9
Engine oil and oil filter element .................8-11
Cleaning the air filter element ...................8-14
Cleaning the spark arrester ......................8-18
Adjusting the carburetor ............................8-20
Adjusting the engine idling speed .............8-20
Adjusting the throttle cable free play .........8-21
Valve clearance ........................................8-22
Brakes .......................................................8-22
Checking the front and rear brake pads ...8-22
Checking the brake fluid level ...................8-23
Changing the brake fluid ...........................8-25
Checking the front brake lever free play ...8-25
Checking the brake pedal position ............8-25
Adjusting the parking brake free play .......8-26
Brake light switches ..................................8-27
Adjusting the clutch lever free play ...........8-28
Drive chain slack .......................................8-29
Lubricating the drive chain ........................8-31
Checking and lubricating the cables .........8-31
U1BT61E0.book Page 2 Tuesday, April 6, 2010 1:28 PM
3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Front shock absorber assembly
2. Spark plug
3. Fuel cock
4. Starter (choke)
5. Throttle stop screw
6. Rear shock absorber assembly
7. Owner’s tool kit
8. Engine oil drain bolt
9. Shift pedal
345
6
7
2
1
9
8
1. Spark arrester
2. Fuse
3. Battery
4. Air filter case
5. Rear brake fluid reservoir
6. Fuel tank cap
7. Oil filter element
8. Engine oil filler cap
9. Brake pedal
10.Rear brake light switch
8 146
5
2,3
7
9
10
U1BT61E0.book Page 1 Tuesday, April 6, 2010 1:28 PM
4-14
4
EBU30050Adjusting the front shock absorber as-
semblies (YFM25RSEA/YFM250RSEA)These shock absorber assemblies are equipped
with a spring preload adjusting nut, a rebound
damping force adjusting screw, with a compres-
sion damping force adjusting bolt (for fast com-
pression damping), and a compression damping
force adjusting screw (for slow compression damp-
ing).
WARNING
EWB02491Suspension components become hot during
operation. Never touch the compression
damping force adjusting bolt and screw, the
rebound damping force adjusting screw or
the oil reservoir with your bare hand or skin
until suspension components have cooled.
Always adjust the shock absorber assem-
blies on the left and right side to the same
setting. Uneven adjustment can cause poor
handling and loss of stability, which could
lead to an accident.NOTICEECB00090Never turn an adjusting mechanism beyond
the minimum and maximum settings.TIPAlthough the total number of clicks or turns of a
damping force adjusting mechanism may not ex-
actly match the following specifications due to
small differences in production, the actual number
of clicks or turns always represents the entire ad-
justing range. To obtain a precise adjustment, it
would be advisable to check the number of clicks
or turns of each damping force adjusting mecha-
nism and to modify the specifications as neces-
sary.Spring preload
1. Loosen the locknut. Spring preload setting:
Minimum (soft):
1
Standard:
2
Maximum (hard):
5
U1BT61E0.book Page 14 Tuesday, April 6, 2010 1:28 PM
4-20
4
WARNING
EWB00450This shock absorber assembly contains highly
pressurized nitrogen gas. If the shock absorb-
er assembly is damaged, it could explode
causing injury or property damage. Shock ab-
sorber cylinder damage could also result in
poor handling which could cause an accident.Do not tamper with or attempt to open the
cylinder assembly.Do not subject the shock absorber assembly
to an open flame or other high heat.Do not deform or damage the cylinder in any
way.Do not dispose of a damaged or worn out
shock absorber assembly yourself. Take the
shock absorber assembly to a Yamaha deal-
er for any service.
EBU29312Adjusting the rear shock absorber as-
sembly (YFM25RSEA/YFM250RSEA)The spring preload, rebound damping and com-
pression damping forces of the rear shock absorb-
er assembly can be adjusted to suit the rider’s
weight and the riding conditions.
WARNING
EWB02500Suspension components become hot during
operation. Never touch the compression
damping force adjusting screw, the rebound
damping force adjusting dial or the oil reser-
voir with your bare hand or skin until suspen-
sion components have cooled.NOTICEECB00090Never turn an adjusting mechanism beyond
the minimum and maximum settings.Spring preload
1. Loosen the locknut. Tightening torque:
Locknut:
42 Nm (4.2 m·kgf, 30 ft·lbf)
U1BT61E0.book Page 20 Tuesday, April 6, 2010 1:28 PM
5-1
5
EBU19201
PRE-OPERATION CHECKS
EBU19224Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00481Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
FuelCheck fuel level in fuel tank, and add recommended fuel if neces-
sary.
Check fuel line for leakage. Correct if necessary.4-8, 5-3
Engine oilCheck oil level in engine, and add recommended oil to specified lev-
el if necessary.
Check ATV for oil leakage. Correct if necessary.5-3, 8-11
Front brakeCheck operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add recommended brake
fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary.5-3, 8-22, 8-23, 8-25
U1BT61E0.book Page 1 Tuesday, April 6, 2010 1:28 PM
5-3
5
EBU19541Fuel Make sure that there is sufficient fuel in the tank.
(See page 4-8.)EBU19560Engine oil Make sure that the engine oil is at the specified lev-
el. Add oil as necessary. (See page 8-11.)EBU19711Front and rear brakes Brake lever and brake pedalCheck that there is no free play in the brake le-
ver. If there is free play, have a Yamaha dealer
check the brake system.Check for correct brake pedal height. (See page
8-25.) If the pedal height is incorrect, have a
Yamaha dealer adjust it.Check the operation of the lever and pedal. They
should move smoothly and there should be a
firm feeling when the brakes are applied. If not,
have a Yamaha dealer check the brake system.
Brake fluid level
Check the brake fluid level. Add fluid if necessary.
(See page 8-23.)Brake fluid leakage
Check to see if any brake fluid is leaking out of the
pipe joints or brake fluid reservoirs. Apply the
brakes firmly for one minute. If there is any leak-
age, have a Yamaha dealer check the brake sys-
tem.
Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance, check
the brake pads for wear. (See page 8-22.)
EBU19761Throttle lever Check the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.Recommended brake fluid:
DOT 4
U1BT61E0.book Page 3 Tuesday, April 6, 2010 1:28 PM
8-7
8
14*Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened.√√√√√
15*Shock absorber as-
sembliesCheck operation and correct if necessary.
Check for oil leakage and replace if necessary.√√√
16*Steering shaftLubricate with lithium-soap-based grease.√√√
17*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
18 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
19Engine oil filter ele-
mentReplace.√√√
20*Moving parts and
cablesLubricate.√√√√
21*Throttle lever hous-
ing and cableCheck operation and correct if necessary.
Check throttle cable free play and adjust if neces-
sary.
Lubricate throttle lever housing and cable.√√√√√
22*Front and rear brake
switchesCheck operation and correct if necessary.√√√√√
23*Lights and switchesCheck operation and correct if necessary.
Adjust headlight beams.√√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U1BT61E0.book Page 7 Tuesday, April 6, 2010 1:28 PM