2011 YAMAHA YFM250R maintenance

8-31
8
EBU24882Lubricating the drive chain The drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.NOTICEECB00561The drive chain must be lubricated after wash-
ing the ATV or riding in the rain or wet areas.1. Clean the drive chain with kerosene and a
small soft brush. NOTICE: To prevent dam-
aging the O-rings, do not clean the drive
chain with steam cleaners, high-pressure
washers or inappropriate solvents.
[ECB00571]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a
special O-ring chain lubricant. NOTICE: Do
not use engine oil or any other lubricants
for the drive chain, as they may contain
substances that could damage the O-
rings.
[ECB00581]
EBU24901
Checking and lubricating the cables The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-1. O-rings
1
U1BT61E0.book Page 31 Tuesday, April 6, 2010 1:28 PM

8-33
8 Clutch lever
EBUM0170Checking the shift pedal The operation of the shift pedal should be checked
before each ride. If operation is not smooth, have
a Yamaha dealer check the vehicle.EBU28871Checking and lubricating the brake
pedal The operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.
EBU24963Checking the wheel hub bearings The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel hub bear-
ings.Recommended lubricant:
Lithium-soap-based grease
U1BT61E0.book Page 33 Tuesday, April 6, 2010 1:28 PM

8-34
8
EBU24995Lubricating the swingarm pivots The swingarm pivots must be lubricated by a
Yamaha dealer at the intervals specified in the pe-
riodic maintenance and lubrication chart.EBU25033Lubricating the upper and lower arm
pivots The upper and lower arm pivots must be lubricated
at the intervals specified in the periodic mainte-
nance and lubrication chart.
TIPFor parts equipped with a grease nipple, use a
grease gun.Left side Recommended lubricant:
Lithium-soap-based greaseRecommended lubricant:
Lithium-soap-based grease1. Upper grease nipple
2. Lower grease nipple
2
1
U1BT61E0.book Page 34 Tuesday, April 6, 2010 1:28 PM

8-35
8 Right side
EBU25092Lubricating the steering shaft The steering shaft must be lubricated by a Yamaha
dealer at the intervals specified in the periodic
maintenance and lubrication chart.TIPFor parts equipped with a grease nipple, use a
grease gun.
EBU2522BBattery This model is equipped with a VRLA (Valve Regu-
lated Lead Acid) battery. There is no need to check
the electrolyte or to add distilled water. However,
the battery lead connections need to be checked
and, if necessary, tightened.NOTICEECB00620Never attempt to remove the battery cell seals,
as this would permanently damage the battery.
WARNING
EWB02160Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes
when working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
1. Upper grease nipple
2. Lower grease nippleRecommended lubricant:
Lithium-soap-based grease
1
2
U1BT61E0.book Page 35 Tuesday, April 6, 2010 1:28 PM

INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-14BBattery .......................................................................... 8-35
Brake and clutch levers, checking and lubricating ....... 8-32
Brake fluid, changing .................................................... 8-25
Brake fluid level, checking ............................................ 8-23
Brake lever free play, checking the front ...................... 8-25
Brake lever (YFM25RA/YFM250RA) ............................. 4-5
Brake lever (YFM25RSEA/YFM250RSEA) .................... 4-5
Brake light switches ..................................................... 8-27
Brake pads, checking the front and rear ...................... 8-22
Brake pedal .................................................................... 4-6
Brake pedal, checking and lubricating ......................... 8-33
Brake pedal position, checking .................................... 8-25
Brakes .......................................................................... 8-22
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-31
Carburetor, adjusting .................................................... 8-20
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-4
Clutch lever free play, adjusting ................................... 8-28DDrive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-31Drive chain slack .......................................................... 8-29
EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-20
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-11
Engine, starting a warm ................................................. 6-2
Engine stop switch ......................................................... 4-2FFuel ......................................................................... 4-8, 5-3
Fuel cock ...................................................................... 4-10
Fuel tank cap .................................................................. 4-8
Fuse, replacing ............................................................. 8-38HHandlebar switches ........................................................ 4-2
Headlight beam, adjusting ............................................ 8-41
Headlight bulb, replacing .............................................. 8-39IIdentification numbers .................................................. 11-1
Indicator light .................................................................. 4-2
Instruments, lights and switches .................................... 5-6LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
U1BT61E0.book Page 1 Tuesday, April 6, 2010 1:28 PM

Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-2PParking ........................................................................... 6-5
Parking brake free play, adjusting ................................ 8-26
Parking brake lever ........................................................ 4-6
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1RRiding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-12
Shifting ........................................................................... 6-3
Shift pedal ...................................................................... 4-7
Shift pedal, checking .................................................... 8-33
Shock absorber assemblies, adjusting the front
(YFM25RA/YFM250RA) ............................................ 4-13
Shock absorber assemblies, adjusting the front
(YFM25RSEA/YFM250RSEA) .................................. 4-14
Shock absorber assembly, adjusting the rear
(YFM25RA/YFM250RA) ............................................ 4-18
Shock absorber assembly, adjusting the rear
(YFM25RSEA/YFM250RSEA) .................................. 4-20
Spark arrester, cleaning ............................................... 8-18
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-4Starter (choke) ............................................................. 4-11
Start switch .................................................................... 4-3
Steering shaft, lubricating ............................................ 8-35
Storage .......................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots ......................................................................... 8-34
Swingarm pivots, lubricating ........................................ 8-34
TTail/brake light bulb, replacing
(YFM25RA/YFM250RA) ............................................ 8-41
Tail/brake light (YFM25RSEA/YFM250RSEA) ............ 8-42
Throttle cable free play, adjusting ................................ 8-21
Throttle lever ........................................................... 4-3, 5-3
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-43
Troubleshooting chart .................................................. 8-44VValve clearance ........................................................... 8-22
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-33
Wheel, installing ........................................................... 8-42
Wheel, removing .......................................................... 8-42
U1BT61E0.book Page 2 Tuesday, April 6, 2010 1:28 PM