2011 YAMAHA XMAX 125 air filter

SAFETY INFORMATION .....................1-1
Further safe-riding points .................1-5
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-4
Turn signal indicator lights ...............3-4
High beam indicator light ................3-4
Engine trouble warning light ............3-4
ABS warning light
(for ABS models) ...........................3-4
Immobilizer system indicator light ....3-5
Speedometer ....................................3-5
Tachometer .......................................3-6
Multi-function display .......................3-6
Handlebar switches ........................3-11
Pass switch ....................................3-11
Dimmer switch ...............................3-11
Turn signal switch ..........................3-11
Horn switch ...................................3-11
Start switch ....................................3-12
Hazard switch ................................3-12
Front brake lever.............................3-12
Rear brake lever..............................3-13ABS (for ABS models) ....................3-13
Fuel tank cap ..................................3-14
Fuel .................................................3-15
Catalytic converters ........................3-16
Securing bracket ............................3-17
Seat.................................................3-18
Storage compartments ...................3-18
Adjusting the shock absorber
assemblies...................................3-20
Sidestand ........................................3-20
Ignition circuit cut-off system .........3-21
FOR YOUR SAFETY – PRE-
OPERATION CHECKS ........................4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1
Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-3
Braking..............................................5-3
Tips for reducing fuel
consumption..................................5-4
Engine break-in.................................5-4
Parking ..............................................5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................6-1
Owner’s tool kit .................................6-2
Periodic maintenance chart for the
emission control system ...............6-3General maintenance and lubrication
chart ..............................................6-4
Removing and installing the cowling
and panel.......................................6-8
Checking the spark plug ..................6-9
Engine oil ........................................6-10
Final transmission oil ......................6-12
Coolant ...........................................6-13
Air filter and V-belt case air filter
elements ......................................6-15
Adjusting the throttle cable free
play ..............................................6-16
Valve clearance ...............................6-17
Tires ................................................6-17
Cast wheels ....................................6-19
Checking the front and rear
brake lever free play ....................6-19
Checking the front and rear
brake pads ..................................6-20
Checking the brake fluid level ........6-21
Changing the brake fluid ................6-22
Checking and lubricating the
throttle grip and cable .................6-22
Lubricating the front and rear
brake levers .................................6-22
Checking and lubricating the
centerstand and sidestand .........6-23
Checking the front fork ...................6-24
Checking the steering.....................6-24
Checking the wheel bearings .........6-25
Battery ............................................6-25
TABLE OF CONTENTS
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EAU10410
Left view
DESCRIPTION
2-1
2
1. Headlight (page 6-28)
2. Fuel tank cap (page 3-14)
3. Owner’s tool kit (page 6-2)
4. V-belt case air filter element (page 6-15)
5. Rear storage compartment (page 3-18)
6. Air filter element (page 6-15)
7. Shock absorber assembly spring preload adjusting ring (page 3-20)
8. Engine oil drain bolt (page 6-10)9. Centerstand (page 6-23)
10. Sidestand (page 3-20)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770C
General maintenance and lubrication chart
ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOBANNUAL
1000 km 10000 km 20000 km 30000 km 40000 kmCHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
1Air filter element• Replace.√√
2V-belt case air filter
• Clean.Initial 4000 km (2500 mi) and every
element6000 km (3500 mi) thereafter
• Check operation, fluid level and
3*Front brakevehicle for fluid leakage.√√ √ √ √ √
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and
4*Rear brakevehicle for fluid leakage.√√ √ √ √ √
• Replace brake pads. Whenever worn to the limit
5*Brake hoses• Check for cracks or damage.√√√ √√• Replace. Every 4 years
6*Wheels• Check runout and for damage.√√√ √
• Check tread depth and for
damage.
7*Tires• Replace if necessary.
√√√ √√
• Check air pressure.
• Correct if necessary.
8*Wheel bearings• Check bearing for looseness or
damage.√√√ √
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU38262
TIP
Engine air filter and V-belt air filters
• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned
with compressed air to avoid damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter elements need to be serviced more fre-
quently when riding in unusually wet or dusty areas.
Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake
fluid levels and fill the reservoirs as required.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the bra-
ke fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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EAU33031
Changing the coolant
The coolant must be changed at the
intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer change the
coolant. WARNING! Never attempt
to remove the radiator cap when
the engine is hot.
[EWA10381]EAUS1334
Air filter and V-belt case air
filter elements
The air filter element should be repla-
ced and the V-belt case air filter ele-
ment should be cleaned at the inter-
vals specified in the periodic
maintenance and lubrication chart.
Service the air filter elements more
frequently if you are riding in unu-
sually wet or dusty areas.
Replacing the air filter element
1. Place the scooter on the centers-
tand.
2. Remove the air filter case cover
by removing the screws.
1. Air filter case cover
2. Screw
3. Air filter element
3. Pull the air filter element out.
4. Insert a new air filter element into
the air filter case.
5. Install the air filter case cover by
installing the screws.
Cleaning the V-belt case air filter
element
1. Remove the V-belt case air filter
cover by removing the screws.
1. V-belt case air filter element cover
2. Screw
2. Remove the air filter element, and
then blow out the dirt with com-
pressed air as shown.
1
2 2
ZAUM06623
PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
6
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1. V-belt case air filter cover
2. V-belt case air filter element
3. Check the air filter element for
damage and replace it if neces-
sary.
4. Install the air filter element with
the colored side facing outward.
NOTICE: Make sure that each
filter element is properly sea-
ted in its case. The engine
should never be operated wit-
hout the filter elements insta-
lled, otherwise the piston(s)
and/or cylinder(s) may become
excessively worn.
[ECA10531]
5. Install the V-belt case air filter
cover by installing the screws.
EAU48431
Adjusting the throttle cable
free play
1. Throttle cable free play
The throttle cable free play should
measure 3.0–5.0 mm (0.12–0.20 in) at
the inner edge of the throttle grip.
Periodically check the throttle cable
free play and, if necessary, adjust it as
follows.
TIP
The engine idling speed must be
correctly adjusted before checking
and adjusting the throttle cable free
play.
1. Slide the rubber cover back.
2. Loosen the locknut.3. To increase the throttle cable free
play, turn the adjusting nut in
direction (a). To decrease the
throttle cable free play, turn the
adjusting nut in direction (b).
1. Rubber protector
2. Locknut
3. Adjusting nut
4. Tighten the locknut and then sli-
de the rubber cover to its original
position.
PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
6
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Dimensions:Overall length:2201 mm (86.7 in)
Overall width: 776 mm (30.6 in)
Overall height: 1337 mm (52.6 in)
Seat height: 792 mm (31.2 in)
Wheelbase: 1545 mm (60.8 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius: 1805 mm (71.1 in)
Weight:With oil and fuel:YP250R 177 kg (391 lb)
YP250RA 184.4 kg (407 lb)
Engine:Engine type:Liquid cooled 4-stroke, SOHC
Cylinder arrangement: Forward-inclined single cylinder
Displacement: 249 cm
3
Bore x stroke:69.0 x 66.8 mm (2.72 x 2.63 in)
Compression ratio: 10.00 :1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:YAMALUBE
Type: SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SF, SG type or higher, JASO
standard MA
Engine oil quantity:Periodic oil change: 1.30 L (1.37 US qt, 1.14 Imp.qt)
Final transmission oil:Type:YAMALUBE 10W-40 or SAE 10W-30 type
SE motor oil
Quantity: 0.25 L (0.26 US qt, 0.22 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the maxi-
mum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt) Radiator capacity (including all routes):
1.00 L (1.06 US qt, 0.88 Imp.qt)
Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity: 11.8 L (3.12 US gal, 2.60 Imp.gal)
Fuel reserve amount: 2.0 L (0.53 US gal, 0.44 Imp.gal)
Fuel injection:Throttle body:ID mark:1C04 00
Manufacturer: AISAN
Spark plug(s):Manufacturer/model:NGK/DPR8EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Clutch:Clutch type:Dry, centrifugal automatic
Transmission:Primary reduction system:Helical gear
Primary reduction ratio: 40/15 (2.666)
Secondary reduction system: Helical gear
-20 -10 0 10 20 30
40 50 ˚C
SAE 10W-30
SAE 15W-40
SAE 20W-40
SAE 20W-50
SAE 10W-40
SAE 10W-50
SPECIFICATIONS
8-1
8
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AABS (for ABS models)..............................3-13
ABS warning light (for ABS models) ..........3-4
Acceleration and deceleration ...................5-3
Air filter and V-belt case air filter
elements ................................................6-15
Auxiliary light bulb, replacing ...................6-30
BBattery......................................................6-25
Brake fluid level, checking .......................6-21
Brake fluid, changing ...............................6-22
Brake lever, front ......................................3-12
Brake lever, rear .......................................3-13
Brake levers, lubricating ..........................6-22
Braking .......................................................5-3
CCare............................................................7-1
Catalytic converters .................................3-16
Centerstand and sidestand, checking
and lubricating .......................................6-23
Coolant.....................................................6-13
Cowlings and panels, removing and
installing ...................................................6-8
DDimmer switch .........................................3-11
EEngine break-in ..........................................5-4
Engine oil .................................................6-10
Engine trouble warning light ......................3-4
FFinal transmission oil ...............................6-12
Front and rear brake lever free play.........6-19
Front and rear brake pads, checking ......6-20
Front fork, checking .................................6-24Fuel ..........................................................3-15
Fuel consumption, tips for reducing ..........5-4
Fuel tank cap ...........................................3-14
Fuses, replacing .......................................6-26
HHandlebar switches .................................3-11
Hazard switch ..........................................3-12
Headlight bulb, replacing .........................6-28
High beam indicator light...........................3-4
Horn switch ..............................................3-11
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-21
Immobilizer system ....................................3-1
Indicator and warning lights ......................3-4
LLicense plate light bulb, replacing ...........6-30
MMain switch/steering lock ..........................3-2
Maintenance and lubrication, periodic ......6-4
Maintenance, emission control system .....6-3
Matte color, caution ...................................7-1
Model label ................................................9-1
Multi-function display ................................3-6
PParking .......................................................5-5
Part locations .............................................2-1
Pass switch ..............................................3-11
SSafe-riding points.......................................1-5
Safety information ......................................1-1
Seat ..........................................................3-18
Securing bracket ......................................3-17
Shock absorber assemblies, adjusting....3-20Sidestand .................................................3-20
Spark plug, checking .................................6-9
Specifications.............................................7-3
Speedometer .............................................3-5
Start switch ..............................................3-12
Starting off .................................................5-2
Starting the engine.....................................5-1
Steering, checking ...................................6-24
Storage.......................................................7-3
Storage compartments ............................3-18
TTachometer ................................................3-6
Tail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-29
Throttle cable free play, adjusting ............6-16
Throttle grip and cable, checking and
lubricating ..............................................6-22
Tires .........................................................6-17
Tool kit ........................................................6-2
Troubleshooting .......................................6-31
Troubleshooting charts ............................6-32
Turn signal indicator lights .........................3-4
Turn signal light bulb (front), replacing ....6-29
Turn signal switch ....................................3-11
VValve clearance ........................................6-17
Vehicle identification number .....................9-1
WWheel bearings, checking........................6-25
Wheels .....................................................6-19
INDEX
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