Page 24 of 140
3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Headlights
2. Fuel cock
3. Recoil starter
4. Fuses
5. Battery
6. Tail/brake light
7. Rear shock absorber assembly spring preload adjusting
ring
8. Engine oil drain bolt
9. Shift pedal
9
1. Spark arrester
2. Storage compartment and tool kit
3. Air filter case
4. Engine oil filler cap
5. Brake pedal
6. Clutch adjusting screw
7. Oil filter element
8. Rear brake light switch
5
1234
6 7 8
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8-12
8
5. If the engine oil is at or below the minimum
level mark, add sufficient oil of the recom-
mended type to raise it to the correct level.
NOTICE: Be sure the engine oil is at the
correct level, otherwise engine damage
may result.
[ECB00851]
6. Insert the dipstick into the oil filler hole, and
then tighten the engine oil filler cap.To change the engine oil (with or without oil fil-
ter element cleaning)
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Place an oil pan under the engine to collect
the used oil.
4. Remove the engine oil filler cap, and then re-
move the engine oil drain bolt to drain the oil
from the crankcase. NOTICE: When remov-
ing the engine oil drain bolt, the compres-
sion spring, oil strainer and O-ring will fall
out. Take care not to lose these parts.
[ECB00311]
1. Engine oil filler cap
2. Engine oil dipstick
3. Maximum level mark
4. Minimum level markU1P066E0.book Page 12 Thursday, August 5, 2010 4:15 PM
Page 92 of 140
8-13
8
TIPSkip steps 5–12, 18, and 19 if the oil filter element
is not being cleaned.5. Remove the footboard by removing the bolts.6. Fully loosen the brake pedal free play adjust-
ing nut, and push the brake pedal downward.1. Engine oil drain bolt
2. O-ring
3. Compression spring
4. Oil strainer
1. Footboard
2. Bolt
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8-16
8 13. Apply a thin coat of clean engine oil to a new
O-ring.
14. Install the oil strainer, the compression spring,
the new O-ring and the engine oil drain bolt,
and then tighten the engine oil drain bolt to the
specified torque. NOTICE: Before installing
the engine oil drain bolt, be sure to install
the O-ring, compression spring and oil
strainer.
[ECB00321]
15. Refill with the specified amount of the recom-
mended engine oil, and then install and tight-
en the engine oil filler cap.TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.NOTICEECB00300In order to prevent clutch slippage (since the
engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “CD” or oils of
1. Engine oil drain bolt
2. O-ring
3. Compression spring
4. Oil strainer
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
Recommended oil:
See page 10-1.
Oil quantity:
Without oil filter element removal:
1.50 L (1.59 US qt, 1.32 Imp.qt)
With oil filter element removal:
1.60 L (1.69 US qt, 1.41 Imp.qt)
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8-19
8To change the final gear oil
1. Place the ATV on a level surface.
2. Remove the final gear case guard by remov-
ing the bolts.
3. Place an oil pan under the final gear case to
collect the used oil.
4. Remove the final gear oil filler bolt, the final
gear oil drain bolt, and their gasket to drain the
oil from the final gear case.5. Install the drain bolt and its new gasket, and
then tighten the bolt to the specified torque.
6. Refill with the recommended final gear oil to
the brim of the filler hole as shown. NOTICE:
Be sure no foreign material enters the final
gear case.
[ECB00421]
1. Final gear case guard
2. Bolt
1. Final gear oil drain bolt
2. GasketTightening torque:
Final gear oil drain bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
1
1
2
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9-2
9
EBU25933Storage Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover. NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00721]
Long-term
Before storing your ATV for several months:
1. Follow all the instructions in the “Cleaning”
section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen-
ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.5. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.
a. Remove the spark plug cap and spark
plug.
b. Pour a teaspoonful of engine oil into the
spark plug bore.
c. Install the spark plug cap onto the spark
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the
starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark
plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting
points of all levers and pedals.
7. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative- Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1
oz of stabilizer to each gallon of fuel)U1P066E0.book Page 2 Thursday, August 5, 2010 4:15 PM