2011 YAMAHA GRIZZLY 125 check engine light

EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ............................................... 4-1
Indicator lights ........................................... 4-1
Handlebar switches ................................... 4-2
Throttle lever ............................................. 4-3
Speed limiter ............................................. 4-3
Front brake lever ....................................... 4-4
Rear brake lever ........................................ 4-4
Parking brake ............................................ 4-5
Drive select lever ....................................... 4-6
Fuel tank cap ............................................. 4-6
Fuel ........................................................... 4-6
Fuel cock ................................................... 4-8
Starter (choke) .......................................... 4-9Seat ......................................................... 4-10
Front carrier ............................................. 4-11
Rear carrier .............................................. 4-11
PRE-OPERATION CHECKS ..........................5-1
Fuel ............................................................ 5-3
Engine oil ................................................... 5-3
Transmission oil ......................................... 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-3
Drive chain ................................................. 5-3
Tires ........................................................... 5-3
Chassis fasteners ...................................... 5-5
Instruments, lights and switches ................ 5-6
Battery ....................................................... 5-6
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-2
Operating the drive select lever and
driving in reverse .....................................6-3
Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-5
Accessories and loading ............................ 6-6

RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGMENT ............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............ 7-9
TURNING YOUR ATV ............................. 7-12
CLIMBING UPHILL .................................. 7-13
RIDING DOWNHILL................................. 7-16
CROSSING A SLOPE.............................. 7-17
CROSSING THROUGH SHALLOW
WATER ..................................................7-18
RIDING OVER ROUGH TERRAIN .......... 7-20
SLIDING AND SKIDDING ........................ 7-20
WHAT TO DO IF... ................................... 7-21
WHAT TO DO... ....................................... 7-21
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-5
Checking the spark plug ............................ 8-8
Engine oil .................................................. 8-9
Transmission oil ...................................... 8-12
Cleaning the engine and V-belt case air
filter elements ........................................ 8-15
Cleaning the spark arrester ..................... 8-21V-belt case drain screw ........................... 8-23
Adjusting the carburetor ........................... 8-24
Adjusting the engine idling speed ............ 8-24
Adjusting the throttle cable free play ........ 8-25
Valve clearance ....................................... 8-26
Brakes ...................................................... 8-26
Checking the front and rear brake
shoes .....................................................8-26
Adjusting the front brake lever free
play ........................................................8-27
Adjusting the rear brake lever free
play ........................................................ 8-32
Drive chain slack ...................................... 8-33
Lubricating the drive chain ....................... 8-35
Checking and lubricating the cables ........ 8-36
Checking and lubricating the front and
rear brake levers ....................................8-36
Checking the wheel hub bearings ............ 8-37
Lubricating the upper and lower arm
pivots ....................................................8-38
Lubricating the front knuckle pivots ......... 8-39
Lubricating the steering shaft ................... 8-39
Battery ..................................................... 8-40
Replacing the fuse ................................... 8-43
Replacing a headlight bulb ...................... 8-44
Adjusting a headlight beam ..................... 8-46
Replacing the tail/brake light bulb ............ 8-46
Removing a wheel ................................... 8-47
Installing a wheel ..................................... 8-47

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EBU19881
OPERATION
EBU19901
Read the Owner’s Manual carefully before riding
the ATV. If there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING

EWB00631
Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury.
EBU29720
Starting a cold engine
NOTICE

ECB00150
See the “Engine break-in” section on page 6-4
prior to operating the engine for the first time.
1. Set the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the key to “ON” and the engine stop
switch to “”.
4. Shift the drive select lever into the neutral po-sition. The neutral indicator light should come
on. If the indicator light does not come on,
have a Yamaha dealer check the electrical cir-
cuit.
TIP

The engine can be started only when the drive se-
lect lever is in the neutral position.
5. Use the starter (choke) in reference to the fig-
ure:
Position (1):
Cold engine start with ambient temperature
below 5 °C (40 °F).
Position (2):
Cold engine start with ambient temperature
between 0 °C (30 °F) and 30 °C (90 °F).
Position (3):
Cold engine start with ambient temperature
above 25 °C (80 °F).

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go slowly.
1. Bring the ATV to a complete stop.
2. Apply the parking brake.
3. Shift from neutral to reverse and vice versa by
moving the drive select lever along the shift
guide.
TIP

When in reverse, the reverse indicator light should
come on. If the indicator light does not come on,
have a Yamaha dealer check the electrical circuit.
4. Check behind for people or obstacles, and
then release the parking brake.
5. Open the throttle lever gradually and continue
to watch to the rear while backing.
TIP

If the drive select lever is shifted into reverse while
the engine is running, the engine will stop unless
the rear brake lever or parking brake is applied.
EBU20682
Engine break-in
TIP


For ATVs equipped with an odometer or an hourmeter, follow the figures given in km (mi) or the
figures given in hours.

For ATVs not equipped with an odometer or
hour meter, follow the figures given in hours.
There is never a more important period in the life of
your engine than the first 320 km (200 mi) or 20
hours of riding. For this reason, you should read
the following material carefully.
Since the engine is brand new, do not put an ex-
cessive load on it for the first 320 km (200 mi) or 20
hours. The various parts in the engine wear and
polish themselves to the correct operating clear-
ances. During this period, prolonged full-throttle
operation or any condition that might result in en-
gine overheating must be avoided.
0–160 km (0–100 mi) or 0–10 hours
Avoid prolonged operation above 1/2 throttle. Vary
the speed of the ATV regularly. Do not operate it at
one set throttle position.
160–320 km (100–200 mi) or 10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev
the engine freely, but do not use full throttle at any
time.

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EBU23061
TIP

Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.
16 Engine oil strainer

Clean.
√√√
17 Transmission oil


Change.

Check ATV for oil leakage, and correct if necessary.
√√
18
*
Moving parts and
cables


Lubricate.
√√√√
19
*
Throttle lever hous-
ing and cable


Check operation and correct if necessary.

Check throttle cable free play and adjust if neces-
sary.

Lubricate throttle lever housing and cable.
√√√√√
20
*
Front and rear brake
switches


Check operation and correct if necessary.
√√√√√
21
*
Lights and switches


Check operation and correct if necessary.

Adjust headlight beams.
√√√√√
22
*
Battery


Check electrolyte level and specific gravity, and
correct if necessary.

Make sure that the breather hose is properly
routed.
√√√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth 1 3 6 6 12
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320

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EBU23213
Checking the spark plug
The spark plug is an important engine component,
which is easy to check. Since heat and deposits
will cause any spark plug to slowly erode, the spark
plug should be removed and checked in accor-
dance with the periodic maintenance and lubrica-
tion chart. In addition, the condition of the spark
plug can reveal the condition of the engine.
To remove the spark plug
1. Remove the spark plug cap.
2. Remove the spark plug as shown, with thespark plug wrench included in the owner’s tool
kit.
To check the spark plug
1. Check that the porcelain insulator around the
center electrode of the spark plug is a medi-
um-to-light tan (the ideal color when the ATV
is ridden normally).
TIP
If the spark plug shows a distinctly different color,
the engine could be operating improperly. Do not
attempt to diagnose such problems yourself. In-
stead, have a Yamaha dealer check the ATV.
1. Spark plug cap
1

1. Spark plug wrench
1

INDEX
A
Accessories and loading ................................................ 6-6
Air filter elements, engine and V-belt filter cleaning ..... 8-15
B
Battery .................................................................. 5-6
,
8-40
Brake lever free play, adjusting the front...................... 8-27
Brake lever free play (rear), adjusting .......................... 8-32
Brake lever, front ............................................................ 4-4
Brake lever, rear............................................................. 4-4
Brake levers, checking and lubricating......................... 8-36
Brakes .......................................................................... 8-26
Brakes, front and rear .................................................... 5-3
Brake shoes, checking the front and rear .................... 8-26
C
Cables, checking and lubricating ................................. 8-36
Carburetor, adjusting.................................................... 8-24
Carrier, front ................................................................. 4-11
Carrier, rear .................................................................. 4-11
Chassis fasteners........................................................... 5-5
Cleaning ......................................................................... 9-1
D
Drive chain ..................................................................... 5-3
Drive chain, lubricating ................................................. 8-35
Drive chain slack .......................................................... 8-33
Drive select lever............................................................ 4-6
Drive select lever and driving in reverse ........................ 6-3
E
Engine break-in .............................................................. 6-4Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-24
Engine oil ............................................................... 5-3
,
8-9
Engine, starting a warm ................................................. 6-2
Engine stop switch ......................................................... 4-2
F
Front knuckle pivots, lubricating ................................... 8-39
Fuel ........................................................................ 4-6
,
5-3
Fuel cock ........................................................................ 4-8
Fuel tank cap.................................................................. 4-6
Fuse, replacing............................................................. 8-43
H
Handlebar switches ........................................................ 4-2
Headlight beam, adjusting............................................ 8-46
Headlight bulb, replacing.............................................. 8-44
Horn switch .................................................................... 4-2
I
Identification numbers .................................................. 11-1
Indicator lights ................................................................ 4-1
Instruments, lights and switches .................................... 5-6
L
Label locations ............................................................... 1-1
Light switch .................................................................... 4-2
M
Main switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2