Accessories and loading ........................... 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................7-2
BE CAREFUL WHERE YOU RIDE ............ 7-8
TURNING YOUR ATV ............................. 7-11
CLIMBING UPHILL .................................. 7-12
RIDING DOWNHILL................................. 7-15
CROSSING A SLOPE.............................. 7-16
CROSSING THROUGH SHALLOW
WATER .................................................. 7-17
RIDING OVER ROUGH TERRAIN .......... 7-18
SLIDING AND SKIDDING ........................ 7-19
WHAT TO DO IF... ................................... 7-20
WHAT TO DO... ....................................... 7-20
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-5
Checking the spark plugs .......................... 8-9
Transmission oil ...................................... 8-10
Coolant .................................................... 8-13
Cleaning the air filter element ................. 8-18Cleaning the spark arrester ..................... 8-22
Changing the carburetor settings ............. 8-23
Adjusting the engine idling speed ............ 8-32
Adjusting the throttle lever free play ........ 8-34
Brakes ...................................................... 8-34
Checking the front and rear brake
pads ....................................................... 8-35
Checking the brake fluid level .................. 8-36
Changing the brake fluid .......................... 8-37
Checking the front brake lever free
play ........................................................ 8-38
Checking the brake pedal height ............. 8-38
Adjusting the parking brake free play ...... 8-38
Brake light switches ................................. 8-41
Adjusting the clutch lever free play .......... 8-41
Drive chain slack ...................................... 8-43
Lubricating the drive chain ....................... 8-45
Checking and lubricating the cables ........ 8-45
Checking and lubricating the brake and
clutch levers ........................................... 8-46
Checking the shift pedal .......................... 8-46
Checking and lubricating the brake
pedal ...................................................... 8-46
Checking the wheel hub bearings ............ 8-47
Lubricating the rear suspension relay
arm and connecting arm pivoting
points ..................................................... 8-47
Lubricating the upper and lower arm
pivots ..................................................... 8-48
5-3
1
2
3
45
6
7
8
9
10
11
EBU19550
Fuel and 2-stroke engine oil mixing
ratio
If Yamalube “R” oil is not available, select an oil
from the following list.
NOTICE
ECB00140
Never mix two types of 2-stroke engine oil in
the same batch. Always use the same type of
oil to ensure maximum engine performance.
EBU19580
Transmission oil
Make sure that the transmission oil is at the speci-
fied level. Add oil as necessary. (See page 8-10.)
EBU19631
Coolant
Make sure that the coolant is at the specified level.
Add coolant as necessary. (See page 8-13.)
TIP
The coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture.
EBU19711
Front and rear brakes
Brake lever and brake pedal
Check that there is no free play in the brake le-
ver. If there is free play, have a Yamaha dealer
check the brake system.
Check for correct brake pedal height. (See
page 8-38.) If the pedal height is incorrect, have
a Yamaha dealer adjust it.
Check the operation of the lever and pedal. They
should move smoothly and there should be a
firm feeling when the brakes are applied. If not,
have a Yamaha dealer check the brake system.
Brake fluid level
Check the brake fluid level. Add fluid if necessary. Recommended 2-stroke engine oil:
Yamalube “R” (Yamalube Racing 2-cycle oil)
Mixing ratio:
24:1
Recommended 2-stroke engine oil Mixing ratio
Castrol R30
20:1 Castrol A545
Castrol A747
8-38
1
2
3
4
5
6
78
9
10
11
EBU24394
Checking the front brake lever free play
The brake lever free play must be checked at the
intervals specified in the periodic maintenance and
lubrication chart. The brake lever should have no
free play as shown. If there is free play, have a
Yamaha dealer check the brake system.
EBU24613
Checking the brake pedal height
The brake pedal height must be checked and, if
necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
The top of the brake pedal should be positioned10.0 mm (0.39 in) below the top of the footrest as
shown. If the brake pedal is not positioned as spec-
ified, have a Yamaha dealer adjust it.
EBU30171
Adjusting the parking brake free play
The parking brake free play must be checked and,
if necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
Cable length “A” should measure 46–50 mm
(1.81–1.97 in). Adjust the parking brake free play
as follows.
1. No brake lever free play
1
1. Brake pedal height
1
10-1
1
2
3
4
5
6
7
8
910
11
EBU25960
SPECIFICATIONS
EBU2597G
Dimensions:
Overall length:
1855 mm (73.0 in)
Overall width:
1100 mm (43.3 in)
Overall height:
1080 mm (42.5 in)
Seat height:
800 mm (31.5 in)
Wheelbase:
1280 mm (50.4 in)
Ground clearance:
135 mm (5.3 in)
Minimum turning radius:
3600 mm (142 in)
Weight:
With oil and fuel:
187.0 kg (412 lb)
Noise and vibration level:
Noise level (77/311/EEC):
82.7 dB(A) (EUR)
Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s
2
(EUR)
Vibration on handlebar (EN1032, ISO5008):
Will not exceed 2.5 m/s
2
(EUR)
Engine:
Engine type:
Liquid cooled 2-stroke
Cylinder arrangement:
Forward-inclined parallel 2-cylinder
Displacement:
347 cm
3
Bore
×
stroke:
64.0
×
54.0 mm (2.52
×
2.13 in)
Compression ratio:
6.50 :1
Starting system:
Kickstarter
Lubrication system:
Premix
Type:
YAMALUBE 2-R, Castrol R30, A545, A747
Engine oil quantity:
Premix ratio (1):
YAMALUBE R 24:1
Transmission oil:
Type:
SAE 10W-30 type SE motor oil (EUR)
YAMALUBE 4 (10W-40) or SAE 10W-40 type SE motor
oil (AUS)(NZL)
Quantity:
1.5 L (1.59 US qt, 1.32 Imp.qt)
INDEX
A
Accessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-18
B
Brake and clutch levers, checking and lubricating ....... 8-46
Brake fluid, changing.................................................... 8-37
Brake fluid level, checking............................................ 8-36
Brake lever ..................................................................... 4-4
Brake lever free play, checking the front ...................... 8-38
Brake light switches ..................................................... 8-41
Brake pads, checking the front and rear ...................... 8-35
Brake pedal .................................................................... 4-5
Brake pedal, checking and lubricating ......................... 8-46
Brake pedal height, checking ....................................... 8-38
Brakes .......................................................................... 8-34
Brakes, front and rear .................................................... 5-3
C
Cables, checking and lubricating ................................. 8-45
Carburetor settings, changing ...................................... 8-23
Chassis fasteners........................................................... 5-6
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-4
Clutch lever free play, adjusting ................................... 8-41
Coolant ................................................................. 5-3
,
8-13
D
Drive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-45
Drive chain slack .......................................................... 8-43
E
Engine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-32
Engine, starting a warm ................................................. 6-2
Engine stop switch ......................................................... 4-2
F
Fuel ................................................................................ 4-8
Fuel and 2-stroke engine oil mixing ratio ....................... 5-3
Fuel cock ........................................................................ 4-9
Fuel tank cap.................................................................. 4-7
H
Handlebar switches ........................................................ 4-2
Headlight beam, adjusting............................................ 8-51
Headlight bulb, replacing.............................................. 8-49
I
Identification numbers .................................................. 11-1
Instruments, lights and switches .................................... 5-7
K
Kickstarter ...................................................................... 4-7
L
Label locations ............................................................... 1-1
Light switch .................................................................... 4-2
M
Main switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2