13B-10V4 MR-372-J84-13B000$020.mif
DIESEL INJECTION
Fault finding – System operation13B
DDCR INJECTION
Vdiag No.: 44, 48
Measuring the angular position (Cylinder reference sensor)
The angular position is measured using a magneto-inductive sensor triggered by machined teeth on the engine
flywheel. This flywheel has 60 teeth separated by six degrees, minus 2 missing teeth that form a notch.
A second sensor (Hall effect), activated by a machined tooth on the high pressure pump drive pulley
(synchronised with the camshaft), which rotates at half the engine speed, supplies a signal showing the progress of
the injection cycle. By comparing the signals from these two sensors, the computer's APS module (Angular Position
Subsystem) can supply the entire system with the synchronisation factors, namely: the angular position of
the flywheel, the engine speed, the number of the active injector, and the injection cycle timing. This module also
supplies the system with the engine speed signal.
Flow capacity function (VLC)
Because of the combination of several parameters such as the diesel fuel temperature, part wear, clogging of the
diesel filter, etc., the system may reach its limit during its service life. If this happens, the rail pressure cannot be
maintained because the pump lacks the necessary capacity. If the pump lacks the necessary capacity, this
programming will therefore reduce the requested flow to a value that will enable the pressure monitoring system to
control the pressure again.
The customer may have noticed a loss of vehicle performance when this program is activated (confirmed by
ET563 Flow capacity function). This is part of normal operation.
Function: Air flow management.
EGR valve control
The EGR (Exhaust gas recirculation) system comprises a proportional EGR valve with a built-in valve position
feedback potentiometer. The EGR valve position is controlled by the potentiometer in a closed loop and/or by
changes in the estimated air flow.
Calculation of the air flow
WITHOUT FLOWMETER (K9K 722)
Certain models are not fitted with air flowmeters. In this case the amount of fresh inlet air must be evaluated, based
on the values supplied by the surrounding systems. The (theoretical) air volume is calculated using a model with
these calculation parameters:
– the inlet air temperature measured by a sensor located after the turbocharger and/or after the intercooler (if fitted),
– the turbocharging pressure,
– the atmospheric pressure (external air),
– the EGR valve position,
– the fuel flow,
– the engine speed.
The atmospheric pressure sensor is optional. If fitted, it sends back an atmospheric pressure signal to an analogue
port on the micro-controller. If not, atmospheric pressure is recovered based on the turbocharger pressure
and the engine field.
13B-11V4 MR-372-J84-13B000$020.mif
DIESEL INJECTION
Fault finding – System operation13B
DDCR INJECTION
Vdiag No.: 44, 48
WITH FLOWMETER (K9K 728)
The flow of fresh air entering the engine is given by a hot wire ratiometric sensor. This flow sensor is used to
manage the amount of exhaust gas to be recirculated to ensure optimum recirculation rates. A fresh air temperature
sensor is built into the flowmeter.
Air flow measurement allows closed-loop control via the EGR valve.
Besides electrical faults with the sensor, there is a consistency test between the measured air flow and an estimated
air flow without EGR.
This flow evaluates the amount of fresh inlet air, based on the values supplied by the surrounding systems:
– the inlet air temperature measured by a sensor located after the turbocharger and/or after the intercooler (if fitted),
– the turbocharging pressure,
– the engine speed.
Pre-postheating actuation
Pre-postheating actuation consists of controlling the heater plugs and preheating warning light on the instrument
panel. The heater plugs are activated by relays, and the power is supplied from the battery. After the ignition is
switched on. Preheating is activated for a period of time. The warning light is illuminated for an activation period that
depends on the battery voltage, the atmospheric pressure, and the coolant temperature. When the temperature is
below a certain threshold, a postheating function can be used to improve the combustion stability, and consequently
engine operation (reducing unburnt particles and pollutant emissions).
Turbocharger control solenoid valve actuation
The turbocharger system comprises a solenoid valve that is used to actuate the vanes (or wastegate) to create an
overpressure or a vacuum in the inlet circuit.
13B-33
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF010
STOREDEGR POSITION SENSOR CIRCUITCO.0: Open circuit or short circuit to earth
CC.1: Short-circuit on +12 volts.
1.DEF: Above maximum threshold.
2.DEF: Below minimum threshold.
NOTESPriority when dealing with a number of faults:
- Deal first with fault DF113 Sensor supply voltage.
See Technical Note Wiring Diagrams of the vehicle concerned.
Check the connection and condition of the EGR valve connector, component code 169.
Check the connection and condition of connector B (brown 48-track) of the computer, component code 120.
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for +5 V on connection 3GC of component 169.
Check for earth on connection 3JM of component 169.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the insulation and continuity of the following connections:
–3GC between components 169 and 120,
–3EL between components 169 and 120,
–3JM between components 169 and 120.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the resistance of the EGR valve, component code 169:
– with the engine stopped, the EGR valve will be closed (unless there is a fault),
– wait for the ambient temperature around the valve to stabilise (approximately 20°C),
– measure the resistance between connections 3FB2 and 3GB. The resistance must be between
7.54 Ω < R < 8.5 Ω (at 20°C),
– measure the resistance between connections 3GC and
3JM. The resistance must be between
2.4 KΩ < R < 5.6 KΩ (at 20°C),
– measure the resistance between connections 3JM and 3EL, the resistance should be between
800 Ω < R < 3.6 KΩ (at 20°C),
if the value is not correct, replace the EGR valve, component code 1460 (see MR 364 (Mégane II), MR 370
(Scénic II), Mechanical, 14A, Emission control, Exhaust gas recirculation solenoid valve: Removal -
Refitting). If the EGR valve was replaced, use command RZ002 EGR adaptives to reinitialise the EGR valve
offsets.
If the fault is still present, contact the Techline.
DDCR_V44_DF010M/DDCR_V48_DF010M
13B-36
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF016
STOREDEGR VALVE CONTROL CIRCUITCO.0: Open circuit or short circuit to earth.
CC.1: Short circuit to +12 volts.
NOTESConditions for applying fault finding procedures to stored faults:
The fault is present with the engine idling.
Special notes:
If fault DF016 is present: the engine is unstable and may even stall.
Starting difficult or even impossible when cold.
See Technical Note Wiring Diagrams of the vehicle concerned.
Check the connection and condition of the exhaust gas recirculation solenoid valve connector, component code
169.
Check the connection and condition of connector B (brown 48-track) of the injection computer, component code
120.
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for the supply: 13 V < X < 14 V (with the engine running), 11.5 V < X < 12.5 V (with the ignition on and
the engine stopped) on connection 3FB2 of component 169.
Check the insulation and continuity of the following connections:
–3GB between components 169 and 120,
–3FB2 between components 169 and 120.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Measure the resistance of the EGR valve, component code 169:
– with the engine stopped, the EGR valve will be closed (unless there is a fault),
– wait for the ambient temperature around the valve to stabilise (approximately 20°C),
– measure the resistance between connections 3FB2 and 3GB of component 169. The resistance must be
between
7.5 Ω
< R < 8.5 Ω (at 20°C),
– measure the resistance between connections 3GC and 3JM of component 169. The resistance must be between
2.4 KΩ < R < 5.6 KΩ (at 20°C),
– measure the resistance between connections 3JM and 3EL of component 169. The resistance must be between
800 Ω < R < 3.6 KΩ (ατ 20°C),
if the value is not correct, replace the EGR valve (see MR 364 (Mégane II), MR 370
(Scénic II), Mechanical, 14A, Emission control, Exhaust gas recirculation solenoid valve: Removal -
Refitting). If the EGR valve was replaced, use command RZ002 EGR adaptives to reinitialise the EGR valve
offsets.
If the fault is still present, contact the Techline.
DDCR_V44_DF016M/DDCR_V48_DF016M
13B-76
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF114
CONTINUED
Check the resistance of the EGR valve, component code 169:
– with the engine stopped, the EGR valve will be closed (unless there is a fault),
– wait for the ambient temperature around the valve to stabilise (approximately 20°C),
– measure the resistance between connections 3FB2 and 3GB. The resistance must be between
7.5Ω
2.4 kΩ
800Ω
II), Mechanical, 14A, Emission control, Exhaust gas recirculation solenoid valve: Removal - Refitting). If the
EGR valve was replaced, use command RZ002 EGR adaptives to reinitialise the EGR valve offsets.
Also, if a 3.DEF, 4.DEF, or 5.DEF fault is present:
Remove the EGR valve. Check that there are no foreign bodies (scale, etc.) that could jam the valve.
Remove the foreign matter and clean the EGR valve (see MR Technical Note 3916, Cleaning the EGR solenoid
valve).
Use command RZ002 EGR adaptives to reinitialise the EGR valve offsets.
Clear the faults from the computer memory. Carry out a road test followed by another check with the diagnostic
tool.
If the fault is still present, contact the Techline.
13B-161V4 MR-372-J84-13B000$120.mif
DIESEL INJECTION
Fault finding – Tests13B
DDCR INJECTION
Vdiag No.: 44, 48
TEST 11
CONTINUED
High pressure circuit check
Note:
Depending on the vehicle type, the best visual access will be
either from above or from below.
Visually inspect the condition of the following components:
– the compressor outlet pipe to the turbocharging air cooler (the
turbocharging air cooler does not exist for all engines),
– outlet pipe of the turbocharging air cooler to the inlet manifold,
– inlet manifold,
– temperature and pressure sensors.
Is one of these components incorrect (disconnected, cut,
bent, pierced or kinked pipes)?Replace the defective parts (see
MR 364 (Mégane II) or 370 (Scénic
II), Mechanical, 12B,
Turbocharging).
Exhaust system check
Visually inspect the condition of the following engine sections:
– from the exhaust manifold circuit to the turbocharger turbine,
– from the turbine outlet pipe to the end of the exhaust pipe,
– from the inlet manifold to the EGR valve
– check that the temperature and pressure sensors are
connected.
Do some of these components have black or white marks on
them? Replace the defective parts (see
MR 364 (Mégane II) or 370 (Scénic
II), Mechanical, 12B,
Turbocharging).
Run TEST 10: Turbocharger control solenoid valve check.
A
NO
YES
NO
YES
NO
13B-167
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V4 MR-372-J84-13B000$140.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
InjectionDDCR
Vdiag No.: 44, 48
ALP2 The engine will not start
NOTESOnly consult this customer complaint after a complete check with the diagnostic tool.
Check that the fuel tank is correctly filled and that the fuel is correct: run TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR
364 (Mégane II) or MR 370 (Scénic II),
Mechanical, 19B, Exhaust, Catalytic
converter: Removal - Refitting).
Check the air inlet circuit by running TEST 2 Electrical circuit check.
Check the electrical conformity of the heater plugs (the resistance value of the heater plug must be less than 2 Ω).
Is the timing set correctly? Carry out the necessary repairs.
Visually check the condition of the engine wiring harness.
YES
NO
NO
YES
A
DDCR_V44_ALP02/DDCR_V48_ALP02
13B-170
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V4 MR-372-J84-13B000$140.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
InjectionDDCR
Vdiag No.: 44, 48
ALP3 The engine starts with difficulty, or starts then stalls
NOTESOnly consult this customer complaint after a complete check with the diagnostic tool.
Check that the fuel tank is correctly filled and that the fuel is correct by running TEST 13 Diesel fuel conformity
check.
Check the levels of engine oil and coolant.
Check the air inlet circuit: run test 5 Air inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR 364
(Mégane II) or MR 370 (Scénic II),
Mechanical, 19B, Exhaust, Catalytic
converter: Removal - Refitting).
Check the electrical conformity of the heater plugs (the resistance value of the heater plug must be less than 2 Ω).
Is the timing set correctly? Carry out the necessary repairs.
Is the compression in order? Carry out the necessary repairs.
YES
NO
NO
YES
NO
YES
A
DDCR_V44_ALP03/DDCR_V48_ALP03