Page 143 of 198

13B-143V4 MR-372-J84-13B000$100.mif
13B
DDCR INJECTION
Vdiag No.: 44, 48
* Heat.: HeatingTool parameter DIAGNOSTIC TOOL DESCRIPTION
PR005 EGR valve opening setpoint
PR008 Rail pressure set point
PR009 Turbocharging pressure setpoint
PR010 Idle speed regulation setpoint
PR017 Fuel flow
PR073 Air flowmeter supply voltage
PR028 Pedal position (gang 1)
PR029 Pedal position (gang 2)
PR030 Accelerator pedal position
PR032 Inlet pressure
PR035 Atmospheric pressure
PR037 Refrigerant pressure
PR038 Rail pressure
PR051 EGR valve position feedbac
PR055 Engine speed
PR059 Inlet air temperature (invalid in K9K 728)
PR061 External air temperature
PR063 Fuel temperature
PR064 Coolant temperature
PR074 Battery voltage
PR077 EGR valve position sensor voltage
PR080 Rail pressure sensor voltage
PR081 Inlet temperature sensor voltage
PR088 Pedal potentiometer gang 2 voltage
PR089 Vehicle speed
PR125 Power absorbed by air conditioning compressor
PR127 Heat.* resistor maximum authorised power
PR130 Cruise control setpoint
PR132 Air flow
DIESEL INJECTION
Fault finding – Parameter summary table
Page 146 of 198

13B-146V4 MR-372-J84-13B000$110.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
DDCR INJECTION
Vdiag No.: 44, 48
CLEARING
RZ001: fault memory.
This command is used to clear stored faults from the computer's memory.
RZ002: EGR adaptives.
Run this command only when replacing the EGR valve.
RZ004: Pressure regulation parameters.
Run this command when replacing all 4 injectors at once. It enables you to reset the injector adaptive programs.
RZ005: Programming.
This command lets you reinitialise the entire computer configuration according to the vehicle.
COMMANDS
LPG - FUEL CIRCUIT tab
AC010: High-pressure pump.
This command lets you listen for the operation of the high pressure pump.
AC005 to AC008: Injectors of cylinders 1 to 4.
These commands let you listen for the injector on the selected cylinder.
AC028: Static test.
This command activates fault finding for the EGR and high pressure pump circuits.
AC029: High-pressure circuit seal check.
This command lets you check the high pressure circuit sealing after a procedure has been carried out.
AC212: New pump chamber filling.
Use this command only after replacing the high pressure pump (see High pressure pump replacement in
Replacement of components). This command is used to activate the pump repriming sequence.
IGNITION - PREHEATING tab
AC001: Preheating unit.
This command actuates the preheating unit to test the heater plug supply.
EMISSION CONTROL - OBD tab
AC002: EGR solenoid valve.
This command lets you listen to the mechanical operation of the EGR valve.
AC028: Static test.
This command activates fault finding for the EGR and high pressure pump circuits.
TURBO - INLET AIR CIRCUIT tab
AC004: Turbocharging solenoid valve.
This command lets you listen for the operation of the turbocharging solenoid valve.
Page 147 of 198
13B-147V4 MR-372-J84-13B000$120.mif
13B
DDCR INJECTION
Vdiag No.: 44, 48
*Technical Note 3419: Fault finding on the turbocharger for petrol and diesel engines
NOTESOnly consult these tests when dealing with a fault finding chart (ALP) or when
interpreting faults.
Low pressure circuit check TEST 1
Electrical circuit checkTEST 2
Injector checkTEST 3
Inlet circuit checkTEST 5
High pressure system check TEST 6
High pressure circuit sealing check TEST 7
Injector return flowTEST 8
Diesel filter checkTEST 9
Turbocharger solenoid valve checkTEST 10: Apply
TEST 4 of
Technical Note
3419*
Turbocharger air chainTEST 11
TurbochargerTEST 12: Apply
TEST 7 of
Technical Note
3419*
Diesel fuel conformity check TEST 13
DIESEL INJECTION
Fault finding – Tests
Page 148 of 198
13B-148V4 MR-372-J84-13B000$120.mif
DIESEL INJECTION
Fault finding – Tests13B
DDCR INJECTION
Vdiag No.: 44, 48
TEST 1 Low pressure circuit check
Check the conformity of the low pressure circuit
connections
Are the low pressure circuit connections correct? Carry out the necessary repairs.
Check the condition of the priming bulb, and that it is
working properly.
Look for leaks at the unions.
Are there leaks from the hoses and unions? Carry out the necessary repairs
Check that there are no air bubbles in the diesel fuel. Bleed the low-pressure circuit.
Place a container under the filter.
Disconnect the return hose from the filter and
plug the filter.
Pump using the priming bulb until there is no air
left.
Reconnect the return hose immediately. Are air bubbles present in the low pressure circuit?
Low pressure circuit correct.
NO
YES
YES
NO
YES
NO
DDCR_V44_TEST01/DDCR_V48_TEST01
Page 152 of 198

13B-152V4 MR-372-J84-13B000$120.mif
DIESEL INJECTION
Fault finding – Tests13B
DDCR INJECTION
Vdiag No.: 44, 48
IMV = fuel flow actuator
TEST 6 High pressure system check
NOTESSpecial note:
Certain faults make it impossible to carry out this test - deal with these first.
IMPORTANT: It is pointless and dangerous to engage the starter motor for more
than 5 seconds.
Preliminary Checks:
– Check for the presence of fuel
– Check that there is no air in the low pressure circuit. Run TEST 1: Low pressure circuit check.
– Ensure that the correct fuel is being used. Run TEST 13 Diesel fuel conformity check.
It is possible to check the high pressure supply pump capacity by carrying out the following procedure:
–With the ignition off, disconnect the low pressure actuator from the pump (IMV brown connector) and connect
a test IMV or the MOT. 1711 adapter.
– Electrically disconnect the four injectors.
– Switch on the ignition, connect the diagnostic tool and re-establish dialogue with the injection system.
– Go to the Main computer statuses and parameters screen.
– Run the test cold, PR064 Coolant temperature < 30°C or equal to the ambient temperature.
– Engage the starter for 5 seconds.
– Read the rail pressure maximum value (PR038) during the test on the diagnostic tool.
Is the rail pressure greater than 1050 bar?
A
NO
B
YES
DDCR_V44_TEST06/DDCR_V48_TEST06
Page 153 of 198

13B-153V4 MR-372-J84-13B000$120.mif
DIESEL INJECTION
Fault finding – Tests13B
DDCR INJECTION
Vdiag No.: 44, 48
TEST 6
CONTINUED
– Switch off the ignition, reconnect the electrical
connections to the four injectors and the low-
pressure actuator.
– Switch on the ignition again, and clear the
injection faults using the diagnostic tool.
– Check if there is no fuel leak in the high pressure
circuit. Run TEST 7 High pressure circuit
sealing check
– Check the conformity of the diesel filter. Run
TEST 9 Diesel filter check.
– Carry out fault finding on the injectors by
checking the return flow volume of the four
injectors, run TEST 8 Injector return flow.
–Is TEST 8 OK?The pump can supply the operating pressure.
Switch off the ignition, reconnect the electrical
connections
to the four injectors and the low pressure actuator.
Switch on the ignition again, and clear the injection
faults using the diagnostic tool.
Check if there is no fuel leak in the high pressure
circuit. Run TEST 7 High pressure circuit sealing
check.
Carry out fault finding on the injectors by checking the
return flow volume of the four injectors, run TEST 8
Injector return flow.
If TEST 8 is correct, the high pressure fuel circuit is
correct.
Replace the faulty injectors
(see MR 364 (Mégane II) or
MR 370 (Scénic II),
Mechanical, 13B, Diesel
injection, Diesel injector:
Removal - Refitting)Replace the high pressure pump (see MR 364 (Mégane II) or MR 370
(Scénic II), Mechanical, 13B, Diesel injection, High pressure pump:
Removal - Refitting).
A
NO
B
YES
NOYES
Page 157 of 198

13B-157V4 MR-372-J84-13B000$120.mif
DIESEL INJECTION
Fault finding – Tests13B
DDCR INJECTION
Vdiag No.: 44, 48
TEST 8
CONTINUED 2
If the engine does not start, only the static leak can be measured, that is the leak with the injector closed, not being
actuated and under high pressure.
Make sure that the ignition circuit is working correctly (minimum engine speed 200 rpm).
Tooling required
– Mot. 1711 Injector flow measuring kit.
Or: Use four tubes of internal diameter 4 mm and approximately 50 cm long and a test adapter (TEST IMV).
Procedure
– Switch off the ignition,
– disconnect the return pipes from the four injectors,
– cap the pump venturi tube to prevent the low-pressure circuit from depriming,
– connect the four transparent pipes in place of the return pipes (Mot. 1711),
– disconnect the low pressure actuator from the pump (brown IMV connector) and connect a test IMV or the
adapter of Mot. 1711,
– electrically disconnect the four injectors,
– switch on the ignition and engage the starter for 5 seconds,
– measure the amount of diesel fuel in each pipe.
Replace the injectors that have a leak return greater than 10 cm.
Switch off the ignition, and reconnect the four injectors electrically.
Disconnect the test IMV and reconnect the low-pressure actuator connector to the pump. Disconnect the
four transparent tubes and reconnect the injectors return circuit. Switch on the ignition again, and clear the injection
faults using the diagnostic tool.
A
NO
Page 160 of 198

13B-160V4 MR-372-J84-13B000$120.mif
DIESEL INJECTION
Fault finding – Tests13B
DDCR INJECTION
Vdiag No.: 44, 48
TEST 11 Turbocharger air chain
Check for the air filter
Check the replacement interval of the air filter on the maintenance booklet.
Compare the part numbers of the air filter fitted to the vehicle and that of the air filter recommended by the
manufacturer.
Check the air filter direction of fitting.
Is the air filter fitted to the vehicle correct?
Check the condition of the air filter
Visually inspect the condition of the filtering section of the air
filter.
Is either the air filter or its seal damaged?
Is the air filter fouled (does it contain a lot of impurities)?Replace the air filter (see MR 364
(Mégane II) or 370 (Scénic II),
Mechanical, 12A, Fuel mixture, Air
filter, Removal - Refitting).
Low pressure circuit check
Note:
Depending on the vehicle type, the best visual access will be
either from above or from below.
Visually inspect the condition of the following components:
– fresh air inlet scoop on the front panel of the vehicle,
– air inlet pipe to the air filter,
– air pipe of the filter until the compressor inlet,
– mountings of the air flowmeter.
Is one of these components incorrect (disconnected,
cut, bent, pierced or kinked pipes)?Replace the defective parts (see MR
364 (Mégane II) or 370 (Scénic II),
Mechanical, 12B, Turbocharging).
YESNO
YES
NO
YES
A
NO
DDCR_V44_TEST11/DDCR_V48_TEST11