13B-51
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF039
PRESENTINLET AIR TEMPERATURE SENSOR CIRCUITCO.1: Open circuit or short circuit to + 12 volts.
CC.0: Short circuit to earth.
NOTESPriority when dealing with a number of faults:
– Deal with fault DF113 Sensor supply voltage first.
Check the connection and condition of the 4-track connector of the air temperature sensor.
Repair if necessary.
Check the connection and condition of the computer 48-track brown connector B.
Repair if necessary.
Measure the resistance between tracks 1 and 2 on the air temperature sensor.
Replace the air temperature sensor if the resistance is not 2051 Ω +
120 Ω at 25°C.
Check the insulation, continuity and the absence of interference resistance on the following connections:
Sensor connector track 1 Track C3 computer connector B
Sensor connector track 2 Track J2 computer connector B
Sensor connector track 3 Track C1 computer connector B
Sensor connector track 4 Track C2 computer connector B
Repair if necessary.
DDCR_V44_DF039P/DDCR_V48_DF039P
13B-58
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
13B
DDCR INJECTION
Vdiag No.: 44, 48
DF053
STOREDRAIL PRESSURE REGULATION FUNCTION
1.DEF: At minimum limit
2.DEF: At maximum limit
3.DEF: Below minimum threshold
4.DEF: Above maximum threshold
5.DEF: High flow current < minimum
6.DEF: High flow current > maximum
7.DEF: Low flow current < minimum
8.DEF: Low flow current > minimum
NOTESSpecial notes:
If DF053, the engine may stop, with the level 1 and 2 warning lights illuminated along
with the message Faulty injection.
Priority when dealing with a number of faults:
– DF007 Rail pressure sensor circuit,
– DF098. Fuel temperature sensor circuit.
Conditions for applying fault finding procedures to stored faults:
The fault is present with the engine running.
4.DEF
6.DEF
8.DEF
NOTESNone.
Check the connection and condition of the fuel flow actuator connector (brown IMV connector on the pump).
Repair if necessary.
Measure the resistance between tracks 1 and 2 of the flow actuator.
Replace the flow actuator if the resistance is not 5.3 Ω +
0.5 Ω at 20°C.
Check the connection and condition of the computer 48-track brown connector B.
Repair if necessary.
Check the insulation, continuity, and the absence of interference resistance on the following connection:
Computer connector B track M4 Track 1 fuel flow actuator
Repair if necessary.
Check that there is fuel present in the tank and that it is correct. Run Test 13 Diesel fuel conformity check.
Run Test 1 Low pressure circuit check.
DDCR_V44_DF053M/DDCR_V48_DF053M
DIESEL INJECTION
Fault finding – Interpretation of faults
13B-71
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF098
PRESENTFUEL TEMPERATURE SENSOR CIRCUITCO.1: Open circuit or short circuit to +12 volts
CC.0: Short circuit to earth
NOTESNone.
Check the connection and condition of the 2-track connector of the fuel temperature sensor.
Repair if necessary.
Check the connection and condition of the computer 48-track brown connector B.
Repair if necessary.
Measure the resistance at the fuel temperature sensor terminals.
Replace the fuel temperature sensor if the resistance is not approximately 2.2 kΩ at 25°C.
Check the insulation, continuity and the absence of interference resistance on the following connections:
Sensor connector track 1 track G2 computer connector B
Sensor connector track 2 track G3 computer connector B
Repair if necessary.
DDCR_V44_DF098P/DDCR_V48_DF098P
13B-74
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF113
PRESENTSENSOR SUPPLY VOLTAGE1.DEF: At minimum limit
2.DEF: At maximum limit
NOTESSpecial notes:
If DF113, the engine stops immediately and cannot be restarted. The level 1 warning
light illuminates along with the message Faulty injection.
Check the condition and connection of the connectors of all sensors with a 5 V feed.
– Refrigerant pressure sensor
– Pressure sensor and inlet manifold temperature sensor
– Rail pressure sensor
– Pedal sensor gang 1
– EGR valve position sensor
– Flow sensor.
Repair if necessary.
Check the condition and connection of computer connectors A, B, and C.
Repair if necessary.
To locate any internal fault in one of the sensors with a 5 V supply (short circuit), disconnect each of the sensors
on the list above in turn, checking after each disconnection whether the fault changes status from present to
stored.
If the faulty sensor is located, check its connections and that it is in order. If necessary replace the sensor.
Connect the bornier in place of the computer and check the insulation, continuity and the absence of
interference resistance on the following connections:
Computer connector C track C4 Track B refrigerant pressure sensor
Computer connector B track C1 Track 3 inlet pressure - temperature sensor
Computer connector B track D1 Track 3 rail pressure sensor
Computer connector A track G2 Track 3 pedal sensor gang 1
Computer connector B track B1 Track 2 EGR valve position sensor
Computer connector B track A1 Track 3 of the flowmeter
Repair if necessary.
If the fault is still present, apply the fault finding procedure for each sensor with a 5 V supply.
DDCR_V44_DF113P/DDCR_V48_DF113P
13B-76
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF114
CONTINUED
Check the resistance of the EGR valve, component code 169:
– with the engine stopped, the EGR valve will be closed (unless there is a fault),
– wait for the ambient temperature around the valve to stabilise (approximately 20°C),
– measure the resistance between connections 3FB2 and 3GB. The resistance must be between
7.5Ω
2.4 kΩ
800Ω
II), Mechanical, 14A, Emission control, Exhaust gas recirculation solenoid valve: Removal - Refitting). If the
EGR valve was replaced, use command RZ002 EGR adaptives to reinitialise the EGR valve offsets.
Also, if a 3.DEF, 4.DEF, or 5.DEF fault is present:
Remove the EGR valve. Check that there are no foreign bodies (scale, etc.) that could jam the valve.
Remove the foreign matter and clean the EGR valve (see MR Technical Note 3916, Cleaning the EGR solenoid
valve).
Use command RZ002 EGR adaptives to reinitialise the EGR valve offsets.
Clear the faults from the computer memory. Carry out a road test followed by another check with the diagnostic
tool.
If the fault is still present, contact the Techline.
13B-78
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF121
STOREDACCELEROMETER CIRCUIT
NOTESPriorities when dealing with a number of faults :
DF001 Coolant temperature sensor circuit,
DF002 Air temperature sensor circuit,
DF098 Fuel temperature sensor circuit,
DF003 Atmospheric pressure sensor circuit.
A fault on these sensors could lead to incorrect fault finding on the accelerometer.
Conditions for applying fault finding procedures to stored faults:
The fault is present with the engine idling.
Check the conformity of the injectors fitted to the vehicle in relation to the type of vehicle and engine number
(low, high or very high pressure injector).
Check the condition and connection of the accelerometer connector.
Repair if necessary.
Check the connection and condition of the brown 48-track connector B of the computer and check the sensor
shielding on track K1.
Repair if necessary.
Check the insulation, continuity and the absence of interference resistance on the following connections:
Sensor connector track 1 Track F1 computer connector B
Sensor connector track 2 Track G1 computer connector B
Repair if necessary.
Check that the C2I is correctly entered on the computer.
Check that the accelerometer is secured on the engine.
Disconnect and reconnect the accelerometer sensor to accomplish fast programming.
Carry out a road test followed by another check with the diagnostic tool.
If the fault is still present, replace the accelerometer.
13B-83V4 MR-372-J84-13B000$070.mif
13B
DDCR INJECTION
Vdiag No.: 44, 48
MAIN STATUSES AND PARAMETERS OF THE COMPUTER:
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or Status
Check or actionDisplay and notes Fault finding
Battery
voltagePR074: Battery
voltage12 V < PR074 < 13.5 VIf there is a fault, apply the
fault finding procedure for the
"Charge circuit".
Engine speedPR055: Engine
speedIndicates the engine's speed of
rotation in rpm.In the event of a fault, apply
the fault finding procedure for
DF005 "Engine speed sensor
circuit".
Accelerator
pedal positionPR030: Accelerator
pedal position.
0%Indicates the position of the
accelerator pedal as a %.
PR030 = 0 %In the event of a fault, apply
the fault finding procedure for
Pedal sensor circuit gang 1
and gang 2
(DF008 and DF009)
and DF113 Sensor supply
voltage.
Coolant
temperaturePR064: Coolant
temperature.
Warm: 90 °CIndicates the coolant
temperature in °C.
Default value: 80°CIn the event of a fault, consult
the interpretation of
parameter PR064 Coolant
temperature.
External air
temperaturePR061: External air
temperatureGives the external air
temperature in °C. This
parameter is controlled by the
UCH and transmitted to the
injection via the multiplex
network.
Default value: 20°C.In the event of a fault, apply
the fault finding procedure for
this fault described in the
UCH document.
DIESEL INJECTION
Fault finding – Conformity check
13B-84V4 MR-372-J84-13B000$070.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DDCR INJECTION
Vdiag No.: 44, 48
MAIN COMPUTER STATUSES AND PARAMETERS: (continued 1)
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or Status
Check or actionDisplay and notes Fault finding
Inlet air
temperature
(invalid for
K9K 728)PR059: Inlet air
temperature.
Cold = PR061
Warm: 30°CIndicates the inlet air
temperature in °C. This
information is provided by the
air temperature/pressure
sensor.
Default value: 30°CIn the event of a fault, refer to
the interpretation of
parameter PR059 Inlet air
temperature.
Fuel
temperaturePR063: Fuel
temperature.
Cold = PR064
Warm: 50°CGives the fuel temperature
in °C. This value is supplied by
"the fuel temperature sensor".
Default value: 30°CIn the event of a fault, apply
the fault finding procedure for
fault DF098 "Fuel temperature
sensor circuit".
Air circuit
pressure.PR035: Atmospheric
pressure.Indicates the atmospheric
pressure in mbar. The sensor is
built into the computer.If not consistent, check that
PR035 = PR032 = local
atmospheric pressure,
with the engine stopped
and the ignition on. PR032: Inlet
pressure.Indicates the pressure in the
inlet circuit in mbar.
Rail pressurePR038: Rail
pressure.
cold and hot:
-90 bar < PR038
<90barIndicates the pressure, in bar, of
the diesel fuel in the injector
rail. This pressure is supplied
by the sensor on the rail.
Default value: 2000 barIn the event of a fault apply
the fault finding procedure for
fault DF007 "Rail pressure
sensor circuit".