13B-23V4 MR-372-J84-13B000$050.mif
DIESEL INJECTION
Fault finding – Fault summary table13B
DDCR INJECTION
Vdiag No.: 44, 48
Tool faultAssociated
DTCDiagnostic tool title
DF049 0530 Refrigerant sensor circuit
DF050 0571 Brake switch circuit
DF051 0575 Cruise control/speed limiterfunction
DF052 0200 Injector control circuit
DF053 0089 Rail pressure regulation function
DF054 0033 Turbocharging solenoid valve control circuit (728, 729)
DF056 0100 Air flow sensor circuit (728, 729)
DF057 2264 Water in diesel fuel detector circuit
DF059 0301 Misfiring on cylinder 1
DF060 0302 Misfiring on cylinder 2
DF061 0303 Misfiring on cylinder 3
DF062 0304 Misfiring on cylinder 4
DF089 0235 Inlet manifold pressure sensor circuit
DF098 0180 Fuel temperature sensor circuit
DF107 0604 Computer memory
DF112 0340 Cylinder reference sensor circuit
DF113 0608 Sensor feed voltage
DF114 0400 EGR solenoid valve circuit
DF116 C001 Multiplex network
DF121 0325 Accelerometer circuit
DF122 0609 Supply voltage pedal potentiometer gang 2
DF130 0087 Flow capacity function
DF1070 0534 Cold loop
13B-58
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
13B
DDCR INJECTION
Vdiag No.: 44, 48
DF053
STOREDRAIL PRESSURE REGULATION FUNCTION
1.DEF: At minimum limit
2.DEF: At maximum limit
3.DEF: Below minimum threshold
4.DEF: Above maximum threshold
5.DEF: High flow current < minimum
6.DEF: High flow current > maximum
7.DEF: Low flow current < minimum
8.DEF: Low flow current > minimum
NOTESSpecial notes:
If DF053, the engine may stop, with the level 1 and 2 warning lights illuminated along
with the message Faulty injection.
Priority when dealing with a number of faults:
– DF007 Rail pressure sensor circuit,
– DF098. Fuel temperature sensor circuit.
Conditions for applying fault finding procedures to stored faults:
The fault is present with the engine running.
4.DEF
6.DEF
8.DEF
NOTESNone.
Check the connection and condition of the fuel flow actuator connector (brown IMV connector on the pump).
Repair if necessary.
Measure the resistance between tracks 1 and 2 of the flow actuator.
Replace the flow actuator if the resistance is not 5.3 Ω +
0.5 Ω at 20°C.
Check the connection and condition of the computer 48-track brown connector B.
Repair if necessary.
Check the insulation, continuity, and the absence of interference resistance on the following connection:
Computer connector B track M4 Track 1 fuel flow actuator
Repair if necessary.
Check that there is fuel present in the tank and that it is correct. Run Test 13 Diesel fuel conformity check.
Run Test 1 Low pressure circuit check.
DDCR_V44_DF053M/DDCR_V48_DF053M
DIESEL INJECTION
Fault finding – Interpretation of faults
13B-71
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF098
PRESENTFUEL TEMPERATURE SENSOR CIRCUITCO.1: Open circuit or short circuit to +12 volts
CC.0: Short circuit to earth
NOTESNone.
Check the connection and condition of the 2-track connector of the fuel temperature sensor.
Repair if necessary.
Check the connection and condition of the computer 48-track brown connector B.
Repair if necessary.
Measure the resistance at the fuel temperature sensor terminals.
Replace the fuel temperature sensor if the resistance is not approximately 2.2 kΩ at 25°C.
Check the insulation, continuity and the absence of interference resistance on the following connections:
Sensor connector track 1 track G2 computer connector B
Sensor connector track 2 track G3 computer connector B
Repair if necessary.
DDCR_V44_DF098P/DDCR_V48_DF098P
13B-78
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF121
STOREDACCELEROMETER CIRCUIT
NOTESPriorities when dealing with a number of faults :
DF001 Coolant temperature sensor circuit,
DF002 Air temperature sensor circuit,
DF098 Fuel temperature sensor circuit,
DF003 Atmospheric pressure sensor circuit.
A fault on these sensors could lead to incorrect fault finding on the accelerometer.
Conditions for applying fault finding procedures to stored faults:
The fault is present with the engine idling.
Check the conformity of the injectors fitted to the vehicle in relation to the type of vehicle and engine number
(low, high or very high pressure injector).
Check the condition and connection of the accelerometer connector.
Repair if necessary.
Check the connection and condition of the brown 48-track connector B of the computer and check the sensor
shielding on track K1.
Repair if necessary.
Check the insulation, continuity and the absence of interference resistance on the following connections:
Sensor connector track 1 Track F1 computer connector B
Sensor connector track 2 Track G1 computer connector B
Repair if necessary.
Check that the C2I is correctly entered on the computer.
Check that the accelerometer is secured on the engine.
Disconnect and reconnect the accelerometer sensor to accomplish fast programming.
Carry out a road test followed by another check with the diagnostic tool.
If the fault is still present, replace the accelerometer.
13B-84V4 MR-372-J84-13B000$070.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DDCR INJECTION
Vdiag No.: 44, 48
MAIN COMPUTER STATUSES AND PARAMETERS: (continued 1)
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or Status
Check or actionDisplay and notes Fault finding
Inlet air
temperature
(invalid for
K9K 728)PR059: Inlet air
temperature.
Cold = PR061
Warm: 30°CIndicates the inlet air
temperature in °C. This
information is provided by the
air temperature/pressure
sensor.
Default value: 30°CIn the event of a fault, refer to
the interpretation of
parameter PR059 Inlet air
temperature.
Fuel
temperaturePR063: Fuel
temperature.
Cold = PR064
Warm: 50°CGives the fuel temperature
in °C. This value is supplied by
"the fuel temperature sensor".
Default value: 30°CIn the event of a fault, apply
the fault finding procedure for
fault DF098 "Fuel temperature
sensor circuit".
Air circuit
pressure.PR035: Atmospheric
pressure.Indicates the atmospheric
pressure in mbar. The sensor is
built into the computer.If not consistent, check that
PR035 = PR032 = local
atmospheric pressure,
with the engine stopped
and the ignition on. PR032: Inlet
pressure.Indicates the pressure in the
inlet circuit in mbar.
Rail pressurePR038: Rail
pressure.
cold and hot:
-90 bar < PR038
<90barIndicates the pressure, in bar, of
the diesel fuel in the injector
rail. This pressure is supplied
by the sensor on the rail.
Default value: 2000 barIn the event of a fault apply
the fault finding procedure for
fault DF007 "Rail pressure
sensor circuit".
13B-93V4 MR-372-J84-13B000$070.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DDCR INJECTION
Vdiag No.: 44, 48
FUEL CIRCUIT SUB-FUNCTION:
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or Status
Check or actionDisplay and notes Fault finding
Fuel
temperaturePR063: Fuel
temperature.
Cold = PR064
Warm: 50°CGives the fuel temperature in °C.
Default value: 30°CIn the event of a fault,
apply the fault finding
procedure for fault
DF098 "Fuel temperature
sensor circuit".
Fuel flowPR017: Fuel flow.
0.0 mg/stShows the fuel injected in mg/st for
each injector.
PR017 = 0 mg/stNONE
Rail pressurePR038: Rail pressure.
Cold and warm:
-90 bar < PR038
<90barIndicates the pressure, in bar, of the
diesel fuel in the injector rail. This
pressure is supplied by the sensor
on the rail.
Default value: 2000 barIn the event of a fault
apply the fault finding
procedure for fault
DF007 "Rail pressure
sensor circuit".
Rail pressure
set pointPR008: Rail pressure
setpoint.
375 bar (Engine
starting pressure
setpoint).
Cold: 500 bar.
Warm: 300 barGives a theoretical pressure value
for optimum engine operation.
300 bar < PR008 < 500 barNONE
13B-105V4 MR-372-J84-13B000$070.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DDCR INJECTION
Vdiag No.: 44, 48
MAIN COMPUTER STATUSES AND PARAMETERS (continued 1):
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or Status
Check or actionDisplay and notes Fault finding
Fuel
temperaturePR063: Fuel
temperature.
Cold = PR064
Warm: 50°CGives the fuel temperature
in °C. This value is supplied by
"the fuel temperature sensor".
Default value: 30°C.In the event of a fault, apply
the fault finding procedure for
fault DF098 "Fuel temperature
sensor circuit".
Air circuit
pressure.PR035: Atmospheric
pressure.Indicates the atmospheric
pressure in mbar. The sensor is
built into the computer.
600 mbar < Cold < 1050 mbar
600 mbar < Warm < 1050 mbar.If not consistent, check that
PR035 = PR032 = local
atmospheric pressure, with
the engine stopped and
the ignition on.
PR032: Inlet pressure.Indicates the pressure in the
inlet circuit in mbar.
PR032 = Local atmospheric
pressure.
Rail pressurePR038: Rail pressure.
Cold: 260 bar.
Warm: 230 bar.Indicates the pressure, in bar, of
the diesel fuel in the injector
rail. This pressure is supplied
by the sensor on the rail.
Default value: 2000 barIn the event of a fault apply
the fault finding procedure for
fault DF007 "Rail pressure
sensor circuit".
EngineET038: Engine
runningIndicates the current status of
the engine.
- UNDER + AFTER IGNITION
FEED
- UNDER STARTER
- RUNNING
- SUPPLY MAINTAINED: Supply
maintained during the power
latch phase.
- STALLED: When the engine has
stalled.
- PROTECTED: When a level 2
fault has appeared or when the
engine speed is locked at
a certain value.NONE
13B-113V4 MR-372-J84-13B000$070.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DDCR INJECTION
Vdiag No.: 44, 48
FUEL CIRCUIT SUB-FUNCTION:
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or Status
Check or actionDisplay and notes Fault finding
Fuel temperaturePR063: Fuel temperature.
Cold = PR064
Warm: 50°CGives the fuel temperature in °C.
Default value: 30°C.In the event of a fault,
apply the fault finding
procedure for fault
DF098 "Fuel
temperature sensor
circuit".
Fuel flowPR017: Fuel flow.
10 < Cold < 2 mg/st
4 < Warm < 6 mg/stShows the fuel injected in mg/st for
each injector.NONE
Rail pressurePR038: Rail pressure.
Cold: 260 bar.
Warm: 230 barIndicates the pressure, in bar, of
the diesel fuel in the injector rail.
This pressure is supplied by the
sensor on the rail.
Default value: 2000 barIn the event of a fault
apply the fault finding
procedure for fault
DF007 "Rail pressure
sensor circuit".
Rail pressure set
pointPR008: Rail pressure
setpoint.
375 bar (Engine starting
pressure setpoint).
Cold: 260 bar.
Warm: 230 barGives the theoretical pressure
value for optimum engine
operation.NONE
Rail pressure
sensor voltage PR080: Rail pressure
sensor voltage.Shows the voltage supplied by
the computer to the rail pressure
sensor.
0.5 V (0 bar) < PR080 < 4.5 V
(1600 bar)NONE