13B-54
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF027
PRESENT
OR
STOREDCYLINDER 2 INJECTOR CONTROL CIRCUIT
CC : Short circuit.
CO : Open circuit.
1. DEF: Line in open circuit.
2. DEF: Open circuit or internal electronic fault
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after a road test.
If the fault is present:
– Engine speed and torque are restricted,
–The level 1 warning light will be lit,
–The OBD warning light is lit,
– Loss of performance, operation on minimum of 2 cylinders.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the connector for injector no. 2, component code194 (see MR 392, 385,
364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injector: Removal - Refitting) and the injection
computer connector, component code120 (see MR 392, 385, 364, 370 and 417, Mechanical, 13B, Diesel
injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3KX between components 194 and 120,
–3CS between components 194 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Measure at ambient temperature (approx. 20°C), allow the engine to cool down for at least 30 minutes.
Measure the resistance between connections3KX and 3CS for injector 2, component code194.
If the resistance is not between 150 kΩ and 250 kΩ, replace injector 2 (see MR 392, 385, 364, 370 and 417,
Mechanical, 13B, Diesel injection, Diesel injector: Removal - Refitting).
Apply test 7 Incorrect injection quantity.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF027 / SID304_V45_DF027 / SID301_V48_DF027 / SID304_V49_DF027 / SID304_V4D_DF027 / SID301_V4C_DF027
13B-55
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF028
PRESENT
OR
STOREDCYLINDER 3 INJECTOR CONTROL CIRCUIT
CC : Short circuit
CO : Open circuit
1. DEF: Line in open circuit
2. DEF: Open circuit or internal electronic fault
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is present with the engine idling.
If the fault is present:
– Engine speed and torque are restricted,
–The level 1 warning light will be lit,
–The OBD warning light is lit,
– Loss of performance, operation on minimum of 2 cylinders.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the connector for injector no. 3, component code195 (see MR 392, 385,
364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injector: Removal - Refitting) and the injection
computer connector, component code120 (see MR 392, 385, 364, 370 and 417, Mechanical, 13B, Diesel
injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3KY between components 195 and 120,
–3CT between components 195 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Measure at ambient temperature (approx. 20°C), allow the engine to cool down for at least 30 minutes.
Measure the resistance between connections3KY and 3CT for injector 3, component code195.
If the resistance is not between 150 kΩ and 250 kΩ, replace injector 3 (see MR 392, 385, 364, 370 and 417,
Mechanical, 13B, Diesel injection, Diesel injector: Removal - Refitting).
Apply test 7 Incorrect injection quantity.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF028 / SID304_V45_DF028 / SID301_V48_DF028 / SID304_V49_DF028 / SID304_V4D_DF028 / SID301_V4C_DF028
13B-56
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF029
PRESENT
OR
STOREDINJECTOR CYLINDER 4 CONTROL CIRCUIT
CC : Short circuit
CO : Open circuit
1. DEF: Line in open circuit
2. DEF: Open circuit or internal electronic fault
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after a road test.
If the fault is present:
– Engine speed and torque are restricted,
–The level 1 warning light will be lit,
–The OBD warning light is lit,
– Loss of performance, operation on minimum of 2 cylinders.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the connector for injector no. 4, component code196 (see MR 392, 385,
364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injector: Removal - Refitting) and the injection
computer connector, component code120 (see MR 392, 385, 364, 370 and 417, Mechanical, 13B, Diesel
injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3KZ between components 196 and 120,
–3CU between components 196 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Measure at ambient temperature (approx. 20°C), allow the engine to cool down for at least 30 minutes.
Measure the resistance between connections3KZ and 3CU for injector 4, component code196.
If the resistance is not between 150 kΩ and 250 kΩ, replace injector 4 (see MR 392, 385, 364, 370 and 417,
Mechanical, 13B, Diesel injection, Diesel injector: Removal - Refitting).
Apply test 7 Incorrect injection quantity.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF029 / SID304_V45_DF029 / SID301_V48_DF029 / SID304_V49_DF029 / SID304_V4D_DF029 / SID301_V4C_DF029
13B-57
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF038
PRESENT
OR
STOREDCOMPUTER
1. DEF to 23. DEF: Internal electronic fault
NOTESPriorities when dealing with a number of faults:
If there are a number of faults, deal with the other system faults first.
Conditions for applying the fault finding procedure to a stored fault:
The fault is declared present after one attempt to start the engine, or with the engine
running.
If the fault is present:
The Level 1 or Level 2 warning lights or OBD warning light are lit.
Check the connection and condition of the injection computer connectors, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
In the event of 9.DEF, carry out the multiplex network test (see88B, Multiplexing) (possible fault on lines Can H
and Can L between the injection system and the anti-lock braking system).
Also check that there are no faults on the ABS computer (see38C, Anti-lock braking system).
If the fault is still present, do not erase the fault memory and then contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF038 / SID304_V45_DF038 / SID301_V48_DF038 / SID304_V49_DF038 / SID304_V4D_DF038 / SID301_V4C_DF029
13B-59
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF047
PRESENT
OR
STOREDCOMPUTER SUPPLY VOLTAGE
1. DEF: Signal outside lower limit
2. DEF: Signal outside upper limit
NOTESProcessing priority in the event of a number of faults:
Deal with fault DF532 Alternator charge signal first if the fault is present or stored.
Conditions for applying the fault finding procedure to a stored fault:
– The fault is declared present with the engine running.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the battery and run fault finding on the charging circuit (see Technical Note 6014A, Checking the
charging circuit or 87G, Engine compartment connection unit).
Check the connection and condition of the injection computer connectors, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
Check the engine and chassis earths.
Check the condition of the relay support plate as well as the positioning and condition of the injection supply
relay, component code 983.
Replace the relay if necessary (see Replacement of components).
With the ignition on, check for the presence of +12 V on the connectionsBP of the main relay support plate,
component code 983 or the Protection and Switching Unit computer, component code 1337.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3FB between components983 and 120,
–M between components120 and ME (Bodywork electrical earth).
Or (for Kangoo II):
–3FB1 between components 1337 and 120,
–3FB2 between components 1337 and 120,
–N between component 120 and the earth.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF047 / SID304_V45_DF047 / SID301_V48_DF047 / SID304_V49_DF047 / SID304_V4D_DF047 / SID301_V4C_DF047
13B-62
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF053
PRESENT
OR
STORED
RAIL PRESSURE REGULATION FUNCTION
1. DEF: Regulator closed
2. DEF: Regulator open
3. DEF: Regulator open
4. DEF: Regulator closed
5. DEF: Faulty component: Pressure or flow regulator
6. DEF: Pressure regulation oscillation
7. DEF: Flow regulation oscillation
NOTESProcessing priority in the event of a number of faults:
Deal with fault DF098 Fuel temperature sensor circuit or DF007 Rail pressure
sensor circuit first, if the fault is present or stored.
Conditions for applying the fault finding procedure to a stored fault:
The fault is considered present when the engine is running.
Special notes:
Possible engine stoppage with illumination of Level 1 or Level 2 warning light or
loss of performance with illumination of the Level 1 warning light.
Apply test 1 Low pressure fuel supply system check.
Apply test 2 Internal fuel transfer pump check (ITP).
Apply test 3 High pressure fuel pressure solenoid valve check.
Apply test 4 Check high-pressure pump (HPP) and fuel flow solenoid valve.
Apply test 5 Rail high pressure regulation circuit check.
Apply test 6 Major leak in open injectors/injectors.
Apply test 7 Incorrect injection quantity.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Clear RZ004 Pressure regulation adaptives
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF053 / SID304_V45_DF053 / SID301_V48_DF053 / SID304_V49_DF053 / SID304_V4D_DF053 / SID301_V4C_DF053
13B-63
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF054
PRESENT
OR
STOREDTURBOCHARGING SOLENOID VALVE CONTROL CIRCUIT
CC.0 : Short circuit to earth
CC.1 : Short circuit to + 12 V
CO : Open circuit
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– the engine is started,
– a road test,
– an actuator control AC214 Turbocharger control solenoid valve.
If the fault is present:
Loss of performance with Level 1 warning light coming on.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the turbocharging solenoid valve connector, component code1475.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the connection and condition of the injection computer connector, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the turbocharging solenoid valve, component code1475 between its
connections3FB (3FB3 for Kangoo II) and 3MG:
If the resistance measured is not 19Ω
With the ignition on, check for the presence of + 12 V after ignition feed on connection3FB (3FB3 for
Kangoo II) of the turbocharging solenoid valve, component code1475.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3FB (except Kangoo II) between components 1475 and 120,
–3FB3 (Kangoo II only) between components 1475 and
1337,
–3MG between components1475 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF054 / SID304_V45_DF054 / SID301_V48_DF054 / SID304_V49_DF054 / SID304_V4D_DF054 / SID301_V4C_DF054
13B-64
MR-372-J84-13B050$429.mif
V17
13B
DIESEL INJECTION
Fault finding – Interpretation of faults
DF056
PRESENT
OR
STOREDAIR FLOWMETER CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short circuit to + 12 V
NOTESProcessing priority in the event of a number of faults:
Deal with fault DF011 Sensor supply voltage no. 1 first if it is present or stored.
Conditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the ignition has been switched on.
The level 1 and OBD warning lights are lit.
If the fault is present:
Loss of performance with smoke from the exhaust.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the flowmeter connector, component code 799 (see MR 392, 364, 370
and 417, Mechanical, 12A, Fuel mixture, Air flowmeter: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the connection and condition of the injection computer connector, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
With the ignition on, check for + 12 V on connection 3FB (or 3FB3 for Kangoo II), + 5 V on connection 3KJ and
earth on connection 3DW of the air flowmeter, component code 799.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3ABQ between components799 and 120,
–3DV between components 799 and 120,
–3DW between components 799 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair),
repair the wiring, otherwise replace it.
With the flow sensor connected, the vehicle ignition on and the engine stopped:
Measure the voltage between connections 3DV and 3DW of the air flowmeter, component code 799.
If the voltage is not between 0.3 V and 0.7 V, replace the air flowmeter (see MR 392, 364, 370 and 417,
Mechanical, 12A, Fuel mixture, Air flowmeter: Removal - Refitting).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF056 / SID304_V45_DF056 / SID301_V48_DF056 / SID304_V49_DF056 / SID304_V4D_DF056 / SID301_V4C_DF056
MR-372-J84-13B050$429.mif
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4CProgram No.: B1 and B2