13B-296
MR-372-J84-13B050$897.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 20 Exhaust fumes
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Is the vehicle equipped with a particle filter?
(Vdiag 45, 49 and 4D only)
NO
Check the engine oil grade and level.
Check the presence and conformity of the fuel, by running Test 13 Diesel fuel conformity check, and its circuit
(see MR 385, 392, 364, 370 or 417, Mechanical, 13A, Fuel supply).
Check the cooling system (see MR 385 392 364, 370 or 417 Mechanics, 19A, Cooling, Engine cooling system:
Specifications).
Check the fuel temperature sensor (refer to the interpretation of Fuel temperature sensor circuit faults DF098).
Check the coolant temperature sensor (refer to the interpretation of faults DF001 Coolant temperature sensor
circuit).
Check the air inlet circuit (refer to the interpretation of fault DF301 Air inlet circuit).
Check that the damper valve operates correctly (refer to the interpretation of fault DF641 Damper valve circuit).
Check the air flowmeter (refer to the interpretation of faults DF039 Inlet air temperature sensor circuit, DF129 Air
flow requested and DF056 Air flow sensor circuit).
Check the turbocharging pressure (consult the interpretation of fault DF004 Turbocharging pressure sensor circuit).
Check the preheating system (refer to the interpretation of fault DF025 Preheating unit diagnostic line).
Check the injection computer: that the connections and wiring are in good condition, that earths and feeds are present.
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
YES
Deal with the following faults first: DF238
Thermoplunger no. 3 relay circuit, DF239
Thermoplunger no. 2 relay circuit, DF240
Thermoplunger no. 1 relay circuit and DF1005
Thermoplunger control unit fault finding 1
connection. Check the particle filter injector supply
circuit, by running Test 8 Checking the particle filter
injector supply circuit.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_ALP20 / SID304_V45_ALP20 / SID301_V48_ALP20 / SID304_V49_ALP20 / SID304_V4D_ALP20 / SID301_V4C_ALP20
A
13B-297
MR-372-J84-13B050$897.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 20
CONTINUED
Check the high pressure fuel supply system by performing test 3 High pressure fuel pressure solenoid valve
check, test 4 High pressure pump (HPP) and fuel flow solenoid valve check and test 5 Rail high pressure
regulation circuit check.
Check the injectors by performing test 6 Major injector leak/injectors open and test 7 Incorrect injection
amount.
Start the engine and warm it up at idle speed for 10 minutes.
IMPORTANT
If the air filter was removed previously, refit it before starting the engine (risks foreign matter entering the air inlet
circuit).
Perform several rapid and brief accelerations under no load.
Note:
The presence of smoke is often normal.
The quantity, density, colour and persistence of the smoke are the important factors.
Is the exhaust outlet producing abnormal smoke?
YES
Consult Te s t 1 2 Tu r b o c h a r g e r.
NO
The turbocharger is not faulty.
Check the other engine components by referring
to the repair manual (see MR 364 (Mégane II),
370 (Scénic II), 417 (Kangoo II), 385 (Modus),
392 (Clio III), 10A Engine and peripherals and
13B Diesel injection).
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
A
13B-299
MR-372-J84-13B050$897.mif
V17
DIESEL INJECTION
Fault finding – Fault Finding Chart
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
ALP 21
CONTINUED 1
Check the particle filter downstream temperature sensor.
●Check there is no corrosion inside the connector and repair if necessary.
●Check for the earth on the following connection:
– Connection code 3XU between components 1288 and 120.
●Check the continuity, insulation and absence of interference resistance on the following connections:
– Connection code 3TG between components 1288 and 120.
– Connection code 3XU between components 1288 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Use a mirror to check the turbine upstream temperature sensor (on the Modus, remove the scuttle panel).
●Check there is no corrosion inside the connector and repair if necessary.
●With the + after ignition feed switched on, check for the + 5 V feed on the following connection:
– Connection code 3JQ between components 1589 and the vehicle earth.
●If there is no + 5 V feed to the sensor, check the continuity, insulation and absence of interference
resistance on the following connections:
– Connection code 3JQ between components 1589 and 120.
– Connection code 3B between components 1589 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the differential pressure sensor of the particle filter.
●Check there is no corrosion inside the connector and repair if necessary.
●Check the continuity, insulation and absence of interference resistance on the following connections:
– Connection code 3YD between components 1290 and 120.
– Connection code 3TL between components 1290 and 120.
– Connection code 3AAM between components 1290 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Replace the faulty sensors if necessary.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
13B-301
MR-372-J84-13B050$936.mif
V17
13B
DIESEL INJECTION
Fault finding – Tests
Some special checks are grouped under the heading Tests and are used as required in different fault
finding charts (ALP) or interpretation of faults.
*Technical Note 3419: Fault finding on the turbocharger for petrol and diesel engines
NOTESOnly consult these tests when dealing with a fault finding chart (ALP) or when
interpreting faults.
Low pressure fuel supply system check. TEST 1
Internal fuel transfer pump (ITP) check. TEST 2
High pressure fuel pressure solenoid valve check. TEST 3
Check high-pressure pump (HPP) and fuel flow solenoid valve. TEST 4
Rail high pressure control circuit check. TEST 5
Major leak in injectors/injectors open. TEST 6
Incorrect injection quantity. TEST 7
Particle filter injector supply circuit check.
Only for Vdiag 45, 49 and 4D.TEST 8
Particle filter history.
Only for Vdiag 45, 49 and 4D.TEST 9
Turbocharger air chain. TEST 10
Turbocharger control solenoid valve.TEST 11: Apply
TEST 4 of
Technical Note
3419*
Turbocharger.TEST 12: Apply
TEST 7 of
Technical Note
3419*
Diesel fuel conformity check. TEST 13
MR-372-J84-13B050$936.mif
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4CProgram No.: B1 and B2
13B-302
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 1 Low pressure fuel supply system check
NOTESCauses:
Fuel is present in the transparent supply pipe leading to the pump, or large air bubbles
can be seen (small bubbles are permitted).
The engine does not start.
Check the conformity and presence of fuel by running Test 13: Diesel fuel conformity check.
Bleed the fuel supply system with the manual priming pump.
Does the fuel flow correctly when pumped
manually?
NO
Check that there are no leaks in the supply and
return pipes and check that they are in good
condition and installed correctly.
Check the cleanliness of the fuel filter.
Remove the fuel sender and check for leaks.
Check that the fuel sender strainer is not
blocked.
YESLow pressure fuel supply system correct.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST1 / SID304_V45_TEST1 / SID301_V48_TEST1 / SID304_V49_TEST1 / SID304_V4D_TEST1 / SID301_V4C_TEST1
13B-303
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 2 Internal fuel transfer pump (ITP) check
NOTESConditions prior to test:
Test 1 Low-pressure supply system check has been carried out previously and
results are satisfactory.
Cause:
Fuel is present in the transparent supply pipe leading to the pump.
However, fuel does not move during starting.
– Remove the connector of the fuel flow solenoid valve (orange)
– Disconnect the fuel return pipe from the pump and seal it with a plug. Connect a pipe to the pump to measure
the flow of diesel.
– To authorise a 15 second starter action and carry out this test it is essential to carry out the following
procedure:
– Connect a battery charger.
– Run command SC003 Save computer data.
– Run command RZ019 Programming reinitialisation.
– Perform a starter action for at least 15 seconds (starting speed 250 rpm).
– Measure the flow rate of the fuel being collected in a graduated measuring cylinder (500 ml minimum).
The minimum flow rate must be 25 ml every 15 sec.
– Run command SC001 Enter computer data.
Is the flow measured less than 25 ml?
NO
Low pressure system correct.
YESReplace the pump.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST2 / SID304_V45_TEST2 / SID301_V48_TEST2 / SID304_V49_TEST2 / SID304_V4D_TEST2 / SID301_V4C_TEST2
13B-304
MR-372-J84-13B050$936.mif
V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 3 High pressure fuel pressure solenoid valve check
NOTESConditions prior to test:
The entire low pressure system must be in good condition.
Check the sealing of the high pressure pipes and unions.
Cause:
Rail pressure approximately 50 bar during starting.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and Kangoo II Wiring
diagrams Technical Note.
Disconnect the fuel pressure solenoid valve
connector and measure the resistance at the
terminals of the fuel-pressure solenoid valve
between connection 3ZQ of connector B
computer and connection 3FB (or 3FB3 for
Kangoo II) of the Protection and Communication
Unit or the main injection relay.
Is the resistance between 1.5 Ω and 15 Ω?
YES
Check the wiring between the injection computer
and the fuel pressure solenoid valve.
Measure the voltage at connection 3FB on the
connector of the fuel pressure solenoid valve
with the ignition on.
Is the voltage the same as the battery voltage?
YES
Apply the conformity check for ET613 Fuel
pressure regulator
NOReplace the pump (see Replacement of
components).
NOCheck the connection and condition of the
connectors for the fuel pressure solenoid
valve and the main injection relay.
– connection code 3FB1 (or 3FB3 for
Kangoo II) between components
1105 and 983 or 1337.
If the connection is faulty and there is a
repair procedure (see Technical Note
6015A, Electrical wiring repair, Wiring:
Precautions for repair), repair the wiring,
otherwise replace it. Check the main
injection relay.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST3 / SID304_V45_TEST3 / SID301_V48_TEST3 / SID304_V49_TEST3 / SID304_V4D_TEST3 / SID301_V4C_TEST3
13B-305
MR-372-J84-13B050$936.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Tests13B
TEST 4 Check high-pressure pump (HPP) and fuel flow solenoid valve.
NOTESConditions prior to test:
The entire low pressure system must be in good condition.
Check the sealing of the high pressure pipes and unions.
Test 3 High pressure fuel pressure solenoid valve check is OK.
Cause:
Not enough or no rail pressure during starting.
Rail reference pressure during starting, minimum 150 bar.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and Kangoo II Wiring
diagrams Technical Note.
Remove the fuel flow solenoid valve connector (orange).
Measure the resistance of the fuel flow solenoid valve
connection code 3FB1 between the computer connector
and the injection main relay connector.
Is the resistance between 1.5 Ω and 15 Ω?
YES
Measure the voltage at the flow solenoid valve connector
connection code 3FB1 (or 3FB3 for Kangoo II) with the
ignition on.
Is the voltage the same as the battery voltage?
YES
Use parameter PR739 Fuel flow solenoid valve current
to check the excitation current when the starter is
activated.
Is the excitation current between 0.6A and 1A?
YES
NOReplace the pump.
NOCheck the connection and condition of
the connectors for the fuel pressure
solenoid valve and the main injection
relay.
– connection code 3FB1 (or 3FB3
for Kangoo II) between
components 1105 and 983 or
1337.
If the connection or connections are
faulty and there is a repair procedure
(see Technical Note 6015A,
Electrical wiring repair, Wiring:
Precautions for repair), repair the
wiring, otherwise replace it. Check the
main injection relay.
NO
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST4 / SID304_V45_TEST4 / SID301_V48_TEST4 / SID304_V49_TEST4 / SID304_V4D_TEST4 / SID301_V4C_TEST4
B
A