13B-207
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 3 Injection noise
NOTESBefore dealing with this customer complaint, check that there are no faults,
and the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
If the injection noise occurs after starting from cold:
Check the low pressure diesel circuit priming.
Check the fuel heater supply.
Check the operation of the preheating system.
Check that fuel and engine temperatures are consistent.
If the complaint is still present, check the rail pressure (Parameter menu) and apply the interpretation
of command AC011 Rail pressure regulator.
If the injection noise occurs at idle speed:
Check the condition of the injector connector and pressure regulator terminals.
Check the conformity of the air flow signal (consult parameter PR018 Estimated air flow).
Check the condition of the EGR valve (clogging, blocked, seized).
If the complaint is still present, perform the injector fault finding procedure with Test 1 Injector test.
Does the injection noise occur at all engine speeds?
Carry out fault finding on the injectors with Test 1 Injector Test.
Check the condition of the injector connector and pressure regulator terminals.
Ensure that the correct fuel is being used.
Check the conformity of the air flow signal (consult the interpretation of parameter PR132 Air flow).
If the customer complaint is still present, check the rail pressure (parameter menu) and apply the interpretation
of command AC011 Rail pressure regulator.
If the injection noise occurs at transitional speed:
If the engine races during gear changes, check the conformity of the clutch switch.
When changing gear during a road test, display parameter PR017 Fuel flow. if it varies without greatly affecting
the rail pressure, perform the fault finding procedure for AC011 Rail pressure regulator.
If the fault is still present, carry out a fault finding check on the injectors (seeTEST 1).
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP3 / EDC16_V48_ALP3 / EDC16_V4C_ALP3EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
13B-208
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 4 Poor performance
NOTESBefore dealing with this customer complaint, check that there are no faults,
and the conformity (or otherwise) of the parameters and statuses using
the diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
IMPORTANT
In the event of the engine overheating above 11 0 ° C, the computer deliberately limits the fuel flow, and supplies
the fan assembly until the battery is completely discharged.
Is the poor performance accompanied by smoke?
YES
Check:
– That the EGR valve is not jammed in the open position.
– That the injectors are properly mounted (presence and conformity of the sealing washer).
Is the engine running on all cylinders?
NO
Check that the injectors are operating correctly. (See Test 1)
If the fault is still present
Check the conformity of the accelerator pedal position sensor, the brake pedal sensor, the atmospheric pressure
sensor and the EGR valve.
– Check the condition of the air filter.
– Check the consistency of the signal: from the flow sensor or the pressure/air temperature sensor, engine coolant
temperature sensor, fuel temperature sensor, engine speed.
No foreign bodies on the flowmeter grille (visual inspection only).
Check:
– That the diesel filter is not clogged.
– That there are no leaks in the low pressure and high pressure diesel circuits;
– that the air inlet circuit is complete (sealed and not obstructed),
– That the oil vapour rebreathing system is connected.
– The flow regulator (jammed/seized, consult the interpretation of command AC011 Rail pressure
regulator).
– The turbocharger control (jammed / seized), consult the interpretation of command
AC004Turbocharging solenoid valve,
– Check the engine compressions (cylinder compression balance with the Compression test function on
the CLIP tool).
– Check that the exhaust pipe is not blocked.
NO
YES
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP4 / EDC16_V48_ALP4 / EDC16_V4C_ALP4
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
13B-209
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 5 Irregular engine operation
NOTESBefore dealing with this customer complaint, check that there are no faults,
and the conformity (or otherwise) of the parameters and statuses using
the diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
If the engine bucks or races during gear changes, check the conformity of the clutch switch.
If the fault is still present:
– Ensure that the correct fuel is being used. Run test 5 Diesel fuel conformity check.
– Check the low pressure diesel circuit priming.
– Check the conformity of the low-pressure circuit connections.
– Check the conformity of the diesel filter and that it is not saturated with water (replace the filter if necessary).
– Check that there are no air bubbles between the filter and the high pressure pump.
– Check the conformity of the rail pressure (warm engine):
± 25 bar around the rail pressure value at idle speed, (the minimum to maximum variations in the rail
pressure at idle speed should not exceed 50 bar).
approximately 1350 bar under load with foot hard down on the accelerator.
In the event of a fault, apply the interpretation of command AC011 Rail pressure regulator.
Check the conformity of the air flow, apply the interpretation of parameter PR132 Air flow.
If the fault is still present:
– Check the injector operation using Test 1 Injector test.
– Check cylinder balancing using the CLIP function, Compression test physical measurement icon.
– Check engine compression where necessary.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP5 / EDC16_V48_ALP5 / EDC16_V4C_ALP5EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
13B-210
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 6 Rough idle
NOTESBefore dealing with this customer complaint, check that there are no faults,
and the conformity (or otherwise) of the parameters and statuses using
the diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Check the seal and condition of the inlet circuit.
Check the low pressure circuit.
Check the engine parameters:
– Check the update of the engine management computer calibration (last calibration).
– Check the conformity of the IMA* codes (using the Identification screen on the Clip diagnostic tool).
– Check the charging circuit (see Technical Note 6014A Checking the charging circuit)
– To check the conformity of the engine speed signal, check:
– The wiring.
– The flywheel position and the condition of the flywheel teeth.
– The position and tightness of the engine speed sensor.
– Check the fuel flow correction at each individual injector, run test 1 Injector test.
Check the connections and wiring of the injectors.
Check the connections and wiring of the engine management computer to the injectors.
Repair if necessary.
Check the high pressure circuit (external leaks).
Check the engine timing (and the position of the high pressure pump sprocket).
Check the lower engine:
– Check the compressions using the Compression Test on the CLIP Technic diagnostic tool or the special tool.
– Check the engine mounts only if there is noise or excessive vibrations at idle speed.
If the checks are correct, contact the Techline.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP6 / EDC16_V48_ALP6 / EDC16_V4C_ALP6EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
13B-217
MR-372-J84-13B150$893.mif
V10
13B
DIESEL INJECTION
Fault finding - Tests
*: Technical Note 3419: Fault finding of the turbocharger for petrol and diesel enginesINJECTOR TESTTEST 1
AIR LINE AT THE TURBOCHARGER TEST 2
TURBOCHARGER CONTROL SOLENOID VALVE CHECKTEST 4
from
Technical
Note 3419*
TURBOCHARGERTEST 4
from
Technical
Note 3419
DIESEL FUEL CONFORMITY CHECK TEST 5
INCORRECT OPERATION OF THE OVERPRESSURE VALVE TEST 6
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
MR-372-J84-13B150$893.mif
13B-219
MR-372-J84-13B150$893.mif
V10
DIESEL INJECTION
Fault finding - Tests
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
13B
TEST 1
CONTINUED 1
CASE No. 3: If at least one of these values does not stabilise (20 seconds after starting).
– Check the low pressure circuit.
– Ensure that the correct fuel is being used.
–Run Part B of this test to confirm the fault finding procedure.
CASE No. 4: If the fuel flow correction values are all correct (between
- 5 mg/st and + 5 mg/st)
Run Part C of this test (Fuel return flow measurement).
IMPORTANT
For the removal - refitting of the injectors, observe the cleanliness and safety instructions (see MR 364
(Mégane II) or 370 (Scénic II), Mechanical, 13B, Diesel injection, Diesel injector: Removal - refitting).
Part B: Confirmation of flow correction fault finding for each injector (individual correction):
Clear the faults and perform a test with the engine idling for at least 5 minutes, fuel temperature > 50°C.
Check that no fault appears on the CLIP diagnostic tool and that the corrective values do not reach ± 5 mg/
stroke to confirm the repair.
If the customer complaint is still present and the fuel flow correction values are between -5 mg/st and
+5 mg/st, run Part A: Fuel regulation balance check for each injector (individual) of this test (Case no. 4).
If one or more cylinders has an injector flow correction value in excess of ± 5 mg/stroke, run Part A Fuel
regulation balance check for each injector (individual), as one or more additional injectors may be defective.
13B-225
MR-372-J84-13B150$893.mif
V10
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Tests13B
2 - Injector return flow balance check:
TEST 1
CONTINUED 7
Does the engine start?
YES
– The injector return pipes must be fitted to the injectors.
– Start the engine.
– Display the Fuel circuit sub-function in the CLIP diagnostic tool.
– Raise the temperature of the engine.
– Read the diesel fuel temperature with PR063 Fuel temperature until a diesel fuel temperature greater than
50°C is reached
– Switch off the engine.
–Fit Mot. 1760 as shown in the installation procedure (see step 1).
– Check the value of the PR038 Rail pressure.
– Ask another Cotech to monitor the rise in fuel in the cans during engine turnover, as one of the cans will fill up
quickly if one of the injectors is leaking.
– Start the engine.
– Accelerate the engine until the pressure in the rail is 550 bar:
– if the engine speed is less than 3,000 rpm, maintain this pressure,
– if the engine speed is greater than 3,000 rpm, reduce the engine speed until the rail pressure is 500 bar and
maintain this pressure.
– Maintain these conditions for 1min.
– Release the accelerator pedal and maintain the idle speed for 10 seconds.
– Switch off the engine.
– Measure the quantity of fuel contained in each measuring cylinder.
– Replace the injector if the quantity of diesel fuel is more than 50 ml.
– Remove Mot. 1760 as shown in the tool removal procedure (see step 3).NO–Fit Mot. 1760 as shown in the tool fitting procedure.
– Start the vehicle or do a starting sequence of 15 s (with ignition key).
– Measure the length travelled by the diesel fuel in the pipes of the
Mot. 1760.
– Replace the injector if the length travelled by the fuel is more than
10 cm compared with the average of the other three injectors.
13B-227
MR-372-J84-13B150$893.mif
V10
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Tests13B
TEST 2 Turbocharger air chain
Check for an air filter.
Check the replacement frequency for the air filter in the Maintenance Booklet.
Compare the part numbers of the air filter fitted to the vehicle and that of the air filter recommended by the
manufacturer.
Check the air filter direction of fitting.
Is the air filter fitted to the vehicle correct?
YES
Check the condition of the air filter.
Visually inspect the condition of the filter section of
the air filter.
Is the air filter or its seal damaged?
Is the air filter clogged (does it contain a lot of
impurities)?
NO
Low pressure circuit check
Note:
According to the vehicle type, maximum visual
access will either be from above or from below.
Visually inspect the condition of the following
components:
– fresh air inlet scoop on the front end panel of the
vehicle,
– air filter air inlet pipe,
– filter air pipe up to the compressor inlet,
– air flowmeter mountings.
Is one of these components incorrect
(disconnected, cut, bent, pierced or kinked
pipes)?
NO
NO
YES
Replace the air filter (see MR 364 (Mégane II)
or 370 (Scénic II), Mechanical, 12A, Fuel
mixture,
Air filter,
Removal - Refitting
).
YESReplace the defective parts (see MR 364
(Mégane II) or 370 (Scénic II), Mechanical,
12B, Turbocharging).
EDC16_V44_TEST2 / EDC16_V48_TEST2 / EDC16_V4C_TEST2