13B - 25
DIESEL INJECTION
Fault finding - Fault summary table13B
V10 MR-372-J84-13B150$235.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
FAULT WARNING LIGHT MANAGEMENT (continued)
Tool
fault
Associated
DTCDiagnostic tool titleLevel 1
fault warning
light (Orange
heater plugs
“on” indicator
light)Level 2 fault
warning light
(Red overheating
warning light)No fault
warning
light litOBD
warning
light lit
DF091 500Vehicle speed signal ... ... 1.DEF/
2.DEF/
3.DEF/
4.DEF/5.DEF...
DF097 340Camshaft sensor circuit 1.DEF/2.DEF
DF098 180Fuel temperature sensor circuit ... ... CC.0 / CO.1
DF114 400EGR solenoid valve circuit ... ... 1.DEF/2.DEF
DF118 409EGR solenoid valve servo-
control... ... 1.DEF/2.DEF ...
DF119 365Camshaft sensor signal ... ... 1.DEF/2.DEF ...
DF120 385Engine speed sensor signal ... 1.DEF/2.DEF ...
DF209 486EGR valve position sensor circuit 1.DEF CC.1/CO.0
DF250 C122ESP function ... ... 1.DEF/2.DEF ...
DF272 403EGR valve control circuit CC.0 CC.1 / CO/
1.DEFCC.0
DF276 611Injector code programming 1.DEF/2.DEF
DF530 148AEGR programming adaptives X
DF619 487EGR valve jammed open X ... ... ...
DF620 148BEGR valve fouled X ... ... ...
DF621 2413EGR valve is jammed open
(OBD fault)... ... ... X
DF622 2142EGR valve jammed open ... ... X ...
DF1070 534Cold loop
13B-26
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Interpretation of faults
DF001
PRESENT
OR
STOREDCOOLANT TEMPERATURE SENSOR CIRCUIT
CC.0 : short circuit to earth
CO.1 : open circuit or short circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running or following a road test.
Special notes:
If the fault is present:
– the coolant temperature: PR064: Coolant temperature is fixed at 119°C,
– the preheating phase is greater than 10 seconds,
– the fan assembly is permanently supplied,
The level 1 warning light comes on.
Use bornier Elé. 1681 for any work on the computer connectors.
CC.0
NOTESNone.
Check the coolant temperature sensor connections.
Repair if necessary.
Measure the resistance of the coolant temperature sensor between terminals 2 and 3 of its black connector.
Replace the sensor if its resistance is not approximately: 12460±112Ω at -10°C
2252±112Ω at 25°C
811.4±39Ω at 50°C
283±8Ω at 80°C
115±3Ω at 110°C
Check the injection computer connections.
Check for continuity and the absence of interference resistance of the following connections:
Injection computer brown 48-track connector B, track F2 Track 3 coolant temperature sensor
Injection computer brown 48-track connector B, track H1 Track 2 coolant temperature sensor
Repair if necessary.
If the fault is still present, replace the coolant temperature sensor.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF001/EDC16_V48_DF001/EDC16_V4C_DF001
MR-372-J84-13B150$282.mif
13B-28
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF003
PRESENT
OR
STOREDATMOSPHERIC PRESSURE SENSOR CIRCUIT
1.DEF : Signal outside upper limit
2.DEF : signal outside lower limit
3.DEF : inconsistent signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
–the engine is started,
–a road test.
Special notes:
The atmospheric pressure sensor is integrated into the injection computer and cannot
be separated.
If the fault is present:
– there is light smoke,
– the atmospheric pressure value changes to default mode, PR035 Atmospheric
pressure = 750 mbar,
–the level 1 warning light is lit.
Use bornier Elé. 1681 for any work on the computer connectors.
Disconnect the injection computer and check the condition of the contacts and connector.
Repair if necessary.
Display the value of parameter PR041 Turbocharging pressure.
If this value is stuck at 750 mbar, refer to interpretation of fault DF004 Turbocharging pressure sensor
circuit.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF003/EDC16_V48_DF003/EDC16_V4C_DF003
13B-29
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF004
PRESENT
OR
STOREDTURBOCHARGING PRESSURE SENSOR CIRCUIT
CO.0 : open circuit or short circuit to earth
CC.1 : short circuit to + 12 V
1.DEF : signal incoherence
NOTESOrder of priority in the event of more than one fault:
In the event of a combination of faults DF004 and DF011 Sensor supply voltage
no.1, deal with fault DF011 first.
Conditions for applying the fault finding procedure to a stored fault:
The fault is declared present after starting the engine, or during a road test.
Special notes:
Use bornier Elé. 1681 for all operations on the injection computer connectors.
If the fault is present:
– the EGR function is inhibited,
– the turbocharging pressure sensor is in defect mode, PR041 = 750 mbar,
– the intake air temperature is in defect mode, PR059 = 25°C.
The level 1 warning light comes on.
CO.0
NOTESNone.
Check the turbocharger pressure sensor connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation from earth of the following connections:
Injection computer brown 48-track connector B, track K2 Track 3 turbocharger pressure
sensor connector
Injection computer brown 48-track connector B, track G4 Track 1 turbocharger pressure
sensor connector
Repair if necessary.
If the fault is still present, replace the turbocharging pressure sensor.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF004/EDC16_V48_DF004/EDC16_V4C_DF004
13B-31
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF005
PRESENT
OR
STOREDENGINE SPEED SENSOR CIRCUIT
1.DEF : no signal
2.DEF : signal incoherence
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present:
– when an attempt is made to start the engine,
– when the engine is running.
Special notes:
Use bornier Elé. 1681 for any work on the computer connectors.
The engine speed sensor is consistent with the camshaft sensor.
If the fault is present, the level 2 warning light comes on.
Check the engine speed sensor connections.
Repair if necessary.
Check that the sensor is correctly mounted and that the flywheel target is not damaged.
Check that the gap between the engine speed sensor and the engine flywheel is 0.5 to 1.8 mm.
Check the resistance of the engine speed sensor between terminals A and B of the black connector.
The winding resistance is between 510 and 850 Ohm at an engine temperature of 20°C.
If the value displayed is incorrect, replace the engine speed sensor.
Check the injection computer connections.
Repair if necessary.
Check the continuity and the absence of interference resistance of the following connections:
Injection computer 48-track brown connector B, track B1 Track A engine speed sensor
Injection computer 48-track brown connector B, track C1 Track B engine speed sensor
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF005/EDC16_V48_DF005/EDC16_V4C_DF005
13B-32
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF007
PRESENT
OR
STOREDRAIL PRESSURE SENSOR CIRCUIT
CC.0 : short circuit to earth
CO.1 : open circuit or short circuit to + 12 V
1.DEF : offset at minimum threshold
2.DEF : offset at maximum threshold
NOTESPriorities when dealing with a number of faults:
Deal with fault DF013 Sensor supply voltage no. 3 first, if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after repeated engine starts or with the engine running.
Special notes:
Use bornier Elé. 1681 for any work on the computer connectors.
If the fault is present, the engine stops immediately.
The level 2 fault warning light will be lit.
CC.0
NOTESNone.
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation against earth of the following connections:
Injection computer brown 48-track connector B, track G3 Track 2 rail pressure sensor
Injection computer brown 48-track connector B, track A4 Track 3 rail pressure sensor
Repair if necessary.
If the fault is still present, replace the rail pressure sensor and tighten it to 35 ± 5 N.m.
Observe the safety instructions in the Introduction.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF007/EDC16_V48_DF007/EDC16_V4C_DF007
13B-34
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF008
PRESENT
OR
STOREDPEDAL POTENTIOMETER CIRCUIT GANG 1
CO.0 : open circuit or short circuit to earth
CC.1 : short circuit to + 12 V
1.DEF : signal incoherence
2.DEF : accelerator pedal sensor locked
NOTESPriorities when dealing with a number of faults:
Deal with fault DF011 Sensor feed voltage no. 1 first if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a series of full-load/no-load actions on the
accelerator pedal.
Special notes:
Turbocharging and cruise control are not authorised.
The level 1 warning light comes on.
The engine speed is stuck at 1400 rpm if there is fault on gangs 1 and 2 of the pedal
potentiometer.
Use bornier Elé. 1681 for any work on the computer connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in Wiring check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
CO.0
NOTESPriorities when dealing with a number of faults:
If fault DF009 Pedal potentiometer circuit gang 2 is
present at the same time, check that the pedal sensor
connector is connected correctly.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation against earth of the following connections:
Injection computer, black 32-track connector A, track H2 Track 4 pedal potentiometer
connector
Injection computer, black 32-track connector A, track G2 Track 3 pedal potentiometer
connector
Repair if necessary.
Measure the resistance on the pedal potentiometer on track 1 between tracks 5 and 3.
Replace the pedal potentiometer if the resistance is not approximately 1.7 kΩ±0.9.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF008/EDC16_V48_DF008/EDC16_V4C_DF008
13B-37
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF009
PRESENT
OR
STOREDPEDAL POTENTIOMETER CIRCUIT GANG 2
CO.0 : open circuit or short circuit to earth
CC.1 : short circuit to + 12 V
1.DEF : signal incoherence
NOTESPriorities when dealing with a number of faults:
Deal with fault DF011 Sensor feed voltage no. 1 first if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a series of full-load/no-load actions on the
accelerator pedal.
Special notes:
Turbocharging and cruise control are not authorised,
The level 1 warning light comes on.
The engine speed is stuck at 1400 rpm if there is fault on gangs 1 and 2 of the pedal
potentiometer.
Use bornier Elé. 1681 for any work on the computer connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This test enables the condition and the conformity of the engine wiring harness to be checked.
CO.0
NOTESPriorities when dealing with a number of faults:
if fault DF008 Pedal potentiometer circuit gang 1 is
present at the same time, check that the pedal is
connected correctly.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity, insulation and absence of interference resistance on the following connections:
Injection computer, black 32-track connector A, track F3 Track 1 pedal potentiometer
connector
Injection computer, black 32-track connector A track F2 Track 2 pedal potentiometer
connector
Repair if necessary.
Measure the pedal sensor resistance on track 2 across tracks 2 and 6.
Replace the pedal potentiometer sensor if the resistance is not approximately 2.85 kΩ±2.05.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF009/EDC16_V48_DF009/EDC16_V4C_DF009