Page 219 of 236

13B-219
MR-372-J84-13B150$893.mif
V10
DIESEL INJECTION
Fault finding - Tests
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
13B
TEST 1
CONTINUED 1
CASE No. 3: If at least one of these values does not stabilise (20 seconds after starting).
– Check the low pressure circuit.
– Ensure that the correct fuel is being used.
–Run Part B of this test to confirm the fault finding procedure.
CASE No. 4: If the fuel flow correction values are all correct (between
- 5 mg/st and + 5 mg/st)
Run Part C of this test (Fuel return flow measurement).
IMPORTANT
For the removal - refitting of the injectors, observe the cleanliness and safety instructions (see MR 364
(Mégane II) or 370 (Scénic II), Mechanical, 13B, Diesel injection, Diesel injector: Removal - refitting).
Part B: Confirmation of flow correction fault finding for each injector (individual correction):
Clear the faults and perform a test with the engine idling for at least 5 minutes, fuel temperature > 50°C.
Check that no fault appears on the CLIP diagnostic tool and that the corrective values do not reach ± 5 mg/
stroke to confirm the repair.
If the customer complaint is still present and the fuel flow correction values are between -5 mg/st and
+5 mg/st, run Part A: Fuel regulation balance check for each injector (individual) of this test (Case no. 4).
If one or more cylinders has an injector flow correction value in excess of ± 5 mg/stroke, run Part A Fuel
regulation balance check for each injector (individual), as one or more additional injectors may be defective.
Page 225 of 236

13B-225
MR-372-J84-13B150$893.mif
V10
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Tests13B
2 - Injector return flow balance check:
TEST 1
CONTINUED 7
Does the engine start?
YES
– The injector return pipes must be fitted to the injectors.
– Start the engine.
– Display the Fuel circuit sub-function in the CLIP diagnostic tool.
– Raise the temperature of the engine.
– Read the diesel fuel temperature with PR063 Fuel temperature until a diesel fuel temperature greater than
50°C is reached
– Switch off the engine.
–Fit Mot. 1760 as shown in the installation procedure (see step 1).
– Check the value of the PR038 Rail pressure.
– Ask another Cotech to monitor the rise in fuel in the cans during engine turnover, as one of the cans will fill up
quickly if one of the injectors is leaking.
– Start the engine.
– Accelerate the engine until the pressure in the rail is 550 bar:
– if the engine speed is less than 3,000 rpm, maintain this pressure,
– if the engine speed is greater than 3,000 rpm, reduce the engine speed until the rail pressure is 500 bar and
maintain this pressure.
– Maintain these conditions for 1min.
– Release the accelerator pedal and maintain the idle speed for 10 seconds.
– Switch off the engine.
– Measure the quantity of fuel contained in each measuring cylinder.
– Replace the injector if the quantity of diesel fuel is more than 50 ml.
– Remove Mot. 1760 as shown in the tool removal procedure (see step 3).NO–Fit Mot. 1760 as shown in the tool fitting procedure.
– Start the vehicle or do a starting sequence of 15 s (with ignition key).
– Measure the length travelled by the diesel fuel in the pipes of the
Mot. 1760.
– Replace the injector if the length travelled by the fuel is more than
10 cm compared with the average of the other three injectors.
Page 228 of 236

13B-228
MR-372-J84-13B150$893.mif
V10
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Tests13B
TEST 2
CONTINUED
High pressure circuit check
Note:
According to the vehicle type, maximum visual
access will either be from above or from below.
Visually inspect the condition of the following
components:
– outlet pipe of the compressor to the turbocharging
air cooler,
– turbocharging air cooler outlet pipe at inlet
manifold,
– inlet manifold,
– temperature and pressure sensors.
Is one of these components incorrect
(disconnected, cut, bent, pierced or kinked
pipes)?
NO
Exhaust system check
Visually inspect the condition of the following
engine parts:
– the exhaust manifold circuit to the turbocharger
turbine,
– the turbine outlet pipe to the end of the exhaust
pipe,
– from the inlet manifold to the EGR valve,
– check that the temperature and pressure sensors
are connected.
Do some of these components have black or
white marks on them?
NO
Run test 3: Turbocharger control solenoid valve check.
YESReplace the defective parts (see MR
364 (Mégane II) or 370 (Scénic II),
Mechanical, 12B, Turbocharging).
YES