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•Up Steep Hills —
Select a lower transmission gear, but try and keep the
torque converter clutch engaged.
•Air Conditioning —
Turn it off temporarily.
Do Not Operate The Engine With Low Oil
Pressure
When the engine is at normal operating temperature, the
minimum oil pressures required are:
Idle 700 to 800 RPM ............... 10psi(69kPa)
Full speed and load .............. 30psi (207 kPa)
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
Do Not Operate The Engine With Failed Parts
Practically all failures give some warning before the parts
fail. Be on the alert for changes in performance, sounds,
and visual evidence that the engine requires service.
Some important clues are:
•engine misfiring or vibrating severely
•sudden loss of power
•unusual engine noises
•fuel, oil or coolant leaks
•sudden change, outside the normal operating range, in
the engine operating temperature
•excessive smoke
•oil pressure drop
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The “TOW/HAUL Indicator Light” will illuminate in the
instrument cluster to indicate when the switch has been
activated. If the “TOW/HAUL” modes are desired, the
button must be pressed each time the engine is started.
Torque Converter Clutch
A feature designed to improve fuel economy has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
the upper gears. When the vehicle speed drops or during
acceleration when the transmission downshifts to second
gear, the clutch automatically disengages.
NOTE:
•The torque converter clutch will not engage, and the
transmission will not shift to sixth gear, until the
transmission fluid and engine coolant are warm [usu-
ally after 1-3 miles (1.6 - 4.8 km) of driving]. Because
sixth gear is disabled, and engine speed is higher
when the torque converter clutch is not engaged, it
may seem as if the transmission is not shifting prop-
erly when cold. This is normal. Using the Electronic
Range Select (ERS) feature, when the transmission is
TOW/HAUL Switch
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•transmission has reached normal operating
temperature.
NOTE: If the vehicle is started in extremely cold tem-
peratures, the transmission shift schedule initially re-
stricts transmission operation in forward gear ranges to
third gear until the transmission fluid temperature rises
to a suitable level. During this condition, the ability of the
vehicle to accelerate under heavily loaded conditions
may be reduced. Refer to the “Note” under “Torque
Converter Clutch” in this section.
If the transmission temperature gets extremely hot, the
transmission will automatically select the most desirable
gear for operation at this temperature. If the transmission
temperature becomes hot enough, the “Transmission
Temperature Warning Light” may illuminate. After cool
down, the transmission will resume normal operation. The transmission will downshift from Overdrive to Drive
if the accelerator pedal is fully pressed at vehicle speeds
above approximately 35 to 40 mph (57 to 65 km/h).
When To Use “TOW/HAUL” Mode
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc-
curs, press the “TOW/HAUL” switch once to select the
“TOW/HAUL” mode. This will improve performance
and reduce the potential for transmission overheating or
failure due to excessive shifting. When operating in
“TOW/HAUL” mode, sixth gear is disabled and 2-3 and
3-4 and 4–5 shift patterns are modified. Shifts into
Overdrive (fifth gear) are allowed during steady cruise
(for improved fuel economy). When “TOW/HAUL”
mode is selected, the transmission may automatically
downshift into a lower gear to improve engine braking
performance when the throttle pedal is not pressed.
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The “TOW/HAUL Indicator Light” will illuminate in the
instrument cluster to indicate when the switch has been
activated. If the “TOW/HAUL” mode is desired, the
switch must be pressed each time the engine is started.
WARNING!
Do not use the “TOW/HAUL” feature when driving
in icy or slippery conditions. The increased engine
braking can cause the rear wheels to slide, and the
vehicle to swing around with the possible loss of
vehicle control, which may cause an accident possi-
bly resulting in personal injury or death.
Torque Converter Clutch
A feature designed to improve fuel economy has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
high gear. When the vehicle speed drops or during
acceleration when the transmission downshifts to first or
second gear, the clutch automatically disengages.
TOW/HAUL Switch
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Shifting
Truck models with manual transmission are equipped
with a clutch interlocking ignition system. The clutch
pedal must be fully pressed to start the vehicle.Fully press the clutch pedal before shifting gears. As you
release the clutch pedal, lightly press the accelerator
pedal.
This transmission has a “creeper” first gear (L=Low)
which should be used to start from a standing position
when carrying a payload or towing a trailer. Damage to
the clutch can result from starting in second or third gear
with a loaded vehicle. An unloaded vehicle may be
launched in second gear. Use each gear in numerical
order – do not skip a gear.
You should use first gear when starting from a standing
position if under heavy load or when pulling a trailer.Recommended Vehicle Shift Speeds
To utilize your manual transmission efficiently for both
fuel economy and performance, it should be upshifted as
listed in recommended shift speed chart. Shift at the
Shift Pattern
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ENGINE RUNAWAY
WARNING!
In case of engine runaway due to flammable fumes
from gasoline spills or turbocharger oil leaks being
sucked into the engine, do the following to help
avoid personal injury and/or vehicle damage:
1. Turn the ignition switch to the OFF position.
2. Using a CO
2or dry chemical type fire extin-
guisher, direct the spray from the fire extinguisher
into the grille on the passenger side so that the spray
enters the engine air intake.
The inlet for the engine air intake is located behind
the passenger side headlamp and receives air
through the grille.
FUEL REQUIREMENTS
Use good quality diesel fuel from a reputable supplier in
your vehicle. Federal law requires that you must fuel this
vehicle with Ultra Low Sulfur Highway Diesel fuel (15
ppm Sulfur maximum) and prohibits the use of Low
Sulfur Highway Diesel fuel (500 ppm Sulfur maximum)
to avoid damage to the emissions control system. For
most year-round service, No. 2 diesel fuel meeting ASTM
specification D-975 Grade S15 will provide good perfor-
mance. If the vehicle is exposed to extreme cold (below
20°F or -7°C), or is required to operate at colder-than-
normal conditions for prolonged periods, use climatized
No. 2 diesel fuel or dilute the No. 2 diesel fuel with 50%
No. 1 diesel fuel. This will provide better protection from
fuel gelling or wax-plugging of the fuel filters.
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WARNING!
Do not use alcohol or gasoline as a fuel blending
agent. They can be unstable under certain conditions
and hazardous or explosive when mixed with diesel
fuel.
Diesel fuel is seldom completely free of water. To prevent
fuel system trouble, drain the accumulated water from
the fuel/water separator using the fuel/water separator
drain provided. If you buy good quality fuel and follow
the cold weather advice above, fuel conditioners should
not be required in your vehicle. If available in your area,
a high cetane “premium” diesel fuel may offer improved
cold-starting and warm-up performance.
Fuel Specifications
The Cummins diesel engine has been developed to take
advantage of the high energy content and generally
lower cost No. 2 Ultra Low Sulfur diesel fuel or No. 2
Ultra Low Sulfur climatized diesel fuels. Experience has
shown that it also operates on No. 1 Ultra Low Sulfur
diesel fuels or other fuels within specification.
NOTE:
•A maximum blend of 5% biodiesel meeting ASTM
specification D-6751 may be used with your Cum-
mins diesel engine.
•In addition, commercially available fuel additives are
not necessary for the proper operation of your Cum-
minsdiesel engine.
•No. 1 Ultra Low Sulfur diesel fuel should only be used
where extended arctic conditions (-10°F or -23°C) exist.
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ADDING FUEL
CAUTION!
To avoid fuel spillage and overfilling, do not “top
off” the fuel tank after filling.
NOTE:
•When the fuel nozzle “clicks” or shuts off, the fuel
tank is full.
•Tighten the fuel filler cap until you hear a “clicking”
sound. This is an indication that the fuel filler cap is
properly tightened.
•Make sure that the fuel filler cap is tightened each time
the vehicle is refueled.
WARNING!
A fire may result if fuel is pumped into a portable
container that is on a truck bed. You could be burned.
Always place fuel containers on the ground while
filling.
Fuel Filler Cap
If the fuel filler cap is lost or damaged, be sure the
replacement cap is for use with this vehicle.
CAUTION!
Damage to the fuel system or emission control sys-
tem could result from using an improper fuel tank
filler tube cap. A poorly fitting cap could let impuri-
ties into the fuel system.
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STARTING AND OPERATING 83