STARTING AND OPERATING
CONTENTS
Starting Procedures ..................... 44
▫ Manual Transmission – If Equipped ........ 44
▫ Automatic Transmission – If Equipped ...... 44
▫ Extreme Cold Weather .................. 44
▫ Normal Starting Procedure – Engine
Manifold Air Temperature Above 66°F (19°C) . 45
▫ Starting Procedure – Engine Manifold Air
Temperature 0°F To 66°F (–18°C To 19°C) .... 46
▫ Starting Procedure – Engine Manifold Air
Temperature Below 0°F (-18°C) ............ 47▫
Starting Fluids ....................... 49
Normal Operation – Diesel Engine .......... 49
▫ Cold Weather Precautions ............... 50
▫ Engine Idling ........................ 52
▫ Stopping The Engine ................... 53
▫ Engine Speed Control .................. 55
▫ Operating Precautions .................. 55
▫ Cooling System Tips – Automatic
Transmission ........................ 55
4
NEUTRAL
Use this range when the vehicle is standing for prolonged
periods with the engine running. The engine may be
started in this range. Set the parking brake if you must
leave the vehicle.
DRIVE
This range provides underdrive first, second and third
gears, direct fourth gear and overdrive fifth and sixth
gears. The shift into overdrive fifth and sixth gear occurs
only after the transmission has completed the shift into
fourth gear. No other movement of the shift mechanism
is required to complete the 4–5 or 5–6 gear shifts.
Upshifts into both overdrive gears, fifth and sixth, will be
delayed when the transmission fluid temperature is
below 40°F (4.5°C) or above 240°F (115.5°C).NOTE:
Use caution when operating a heavily loaded
vehicle in second or first gear in high ambient tempera-
tures as torque converter slip can impose significant
additional heat load on the cooling system.
Overdrive Operation
The overdrive automatic transmission contains an elec-
tronically controlled fifth and sixth (Overdrive). The
transmission will automatically shift from DRIVE to
Overdrive if the following conditions are present:
•the shift lever is in DRIVE;
•the engine coolant has reached normal operating tem-
perature;
•vehicle speed is above approximately 30 mph
(48 km/h);
•the “TOW/HAUL” switch has not been activated;
4
STARTING AND OPERATING 65
•transmission has reached normal operating
temperature.
NOTE: If the vehicle is started in extremely cold tem-
peratures, the transmission may not shift into Overdrive
and will automatically select the most desirable gear for
operation at this temperature. Normal operation will
resume when the transmission fluid temperature has
risen to a suitable level. Refer to the “Note” under
“Torque Converter Clutch” later in this section.
If the transmission temperature gets extremely hot, the
transmission will automatically select the most desirable
gear for operation at this temperature. If the transmission
temperature becomes hot enough the “Transmission
Temperature Warning Light” may illuminate and the
transmission may downshift out of Overdrive until the
transmission cools down. After cool down, the transmis-
sion will resume normal operation. The transmission will downshift from Overdrive to
DRIVE if the accelerator pedal is fully pressed at vehicle
speeds above approximately 35 mph (56 km/h).
When To Use TOW/HAUL
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc-
curs, press the “TOW/HAUL” switch once to select
“TOW/HAUL.” In “TOW/HAUL” mode, fourth to fifth
gear upshifts are delayed. Shifts into fifth and sixth gear
are still allowed under steady cruise conditions. Closed
throttle downshifts (for improved engine braking) may
occur during steady braking maneuvers. Pressing the
switch a second time restores normal operation. Normal
operation is always the default at engine start-up.
66 STARTING AND OPERATING
The “TOW/HAUL Indicator Light” will illuminate in the
instrument cluster to indicate when the switch has been
activated. If the “TOW/HAUL” modes are desired, the
button must be pressed each time the engine is started.
Torque Converter Clutch
A feature designed to improve fuel economy has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
the upper gears. When the vehicle speed drops or during
acceleration when the transmission downshifts to second
gear, the clutch automatically disengages.
NOTE:
•The torque converter clutch will not engage, and the
transmission will not shift to sixth gear, until the
transmission fluid and engine coolant are warm [usu-
ally after 1-3 miles (1.6 - 4.8 km) of driving]. Because
sixth gear is disabled, and engine speed is higher
when the torque converter clutch is not engaged, it
may seem as if the transmission is not shifting prop-
erly when cold. This is normal. Using the Electronic
Range Select (ERS) feature, when the transmission is
TOW/HAUL Switch
4
STARTING AND OPERATING 67
sufficiently warm, will demonstrate that the transmis-
sion is able to shift into and out of Overdrive.
•If the vehicle has not been driven in several days, the
first few seconds of operation after shifting the trans-
mission into gear may seem sluggish. This is due to the
fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque con-
verter will refill within five seconds of shifting from
PARK into any other gear position.
Automatic Transmission with Overdrive (AS68RC)
– If Equipped (Chassis Cab Only)
The shift lever display located in the instrument panel
cluster, indicates the transmission gear range (the selector
is illuminated for night driving). The shift lever is
mounted on the right side of the steering column. You
must press the brake pedal to pull the shift lever out of
PARK position (Brake Interlock System). To drive, movethe shift lever from PARK or NEUTRAL to the desired
DRIVE position. Pull the shift lever toward you when
shifting into REVERSE or PARK.
Electronic Range Select (ERS) Operation
The Electronic Range Select (ERS) shift control allows
you to move the switch down (-) or up (+) when the
shifter is in the D (Drive) position, allowing the selection
of the desired top gear. For example, if the driver shifts
the transmission into third gear, the transmission will
never shift above third gear, but can shift down into
second or first gear, when needed.
68 STARTING AND OPERATING
REVERSE
This range should be used only after the vehicle has come
to a complete stop.
NEUTRAL
Use this range when the vehicle is standing for prolonged
periods with the engine running. The engine may be
started in this range. Set the parking brake if you must
leave the vehicle.
DRIVE
This range provides all forward gears, including fourth
gear direct, fifth and sixth. Use this range for most city
and highway driving. Upshifts into both overdrive gears,
fifth and sixth, will be delayed when the transmission
fluid temperature is between -4°F (-20°C) and 41°F (5°C).
During very cold conditions when the transmission fluid
is below -4°F (-20°C), the transmission will be limited to
third gear. Normal operation will return after the trans-
mission fluid warms up.NOTE:
Use caution when operating a heavily loaded
vehicle in second or first gear selections in high ambients
as torque converter slip can impose significant additional
heat load on the cooling system.
Overdrive Operation
The Overdrive automatic transmission contains an elec-
tronically controlled fifth and sixth gear. The transmis-
sion will automatically shift from DRIVE to fifth or sixth
gear if the following conditions are present:
•the shift lever is in DRIVE;
•the engine coolant has reached normal operating tem-
perature;
•vehicle speed is above approximately 38 mph
(61 km/h) for fifth gear and 50 mph (80 km/h) for
sixth gear;
•the “TOW/HAUL” switch has not been activated
(sixth gear is inhibited in “TOW/HAUL” mode);
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STARTING AND OPERATING 71
•transmission has reached normal operating
temperature.
NOTE: If the vehicle is started in extremely cold tem-
peratures, the transmission shift schedule initially re-
stricts transmission operation in forward gear ranges to
third gear until the transmission fluid temperature rises
to a suitable level. During this condition, the ability of the
vehicle to accelerate under heavily loaded conditions
may be reduced. Refer to the “Note” under “Torque
Converter Clutch” in this section.
If the transmission temperature gets extremely hot, the
transmission will automatically select the most desirable
gear for operation at this temperature. If the transmission
temperature becomes hot enough, the “Transmission
Temperature Warning Light” may illuminate. After cool
down, the transmission will resume normal operation. The transmission will downshift from Overdrive to Drive
if the accelerator pedal is fully pressed at vehicle speeds
above approximately 35 to 40 mph (57 to 65 km/h).
When To Use “TOW/HAUL” Mode
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc-
curs, press the “TOW/HAUL” switch once to select the
“TOW/HAUL” mode. This will improve performance
and reduce the potential for transmission overheating or
failure due to excessive shifting. When operating in
“TOW/HAUL” mode, sixth gear is disabled and 2-3 and
3-4 and 4–5 shift patterns are modified. Shifts into
Overdrive (fifth gear) are allowed during steady cruise
(for improved fuel economy). When “TOW/HAUL”
mode is selected, the transmission may automatically
downshift into a lower gear to improve engine braking
performance when the throttle pedal is not pressed.
72 STARTING AND OPERATING
JUMP STARTING
WARNING!
•To prevent personal injury or damage to clothing,
do not allow battery fluid to contact eyes, skin or
fabrics. Do not lean over a battery when connect-
ing jumper cables or allow cable clamps to touch
each other. Keep open flames or sparks away from
battery vent holes. Always wear eye protection
when working with batteries.
•Do not use a booster battery or any other booster
source that has a greater than 12 Volt system, i.e.,
do not use a 24 Volt power source.NOTE:
Replacement batteries should both be of equal
size to prevent damage to the vehicle’s charging system.
Your vehicle is equipped with two 12 Volt batteries. If it
becomes necessary to use a booster battery with jumper
cables to start a vehicle’s engine because its batteries are
discharged, the following procedure should be used:
Set the parking brake and place an automatic transmis-
sion in PARK (or NEUTRAL for a manual transmission).
Turn off lights, heater and other electrical loads. Observe
charge indicator (if equipped) in both batteries. If the
indicator (if equipped) is light or yellow on either battery,
replace that battery.
90 WHAT TO DO IN EMERGENCIES