EX-1
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CONTENTS
EXHAUST SYSTEM
HR16DE
PRECAUTION ....... ........................................
2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tool ..........................................3
ON-VEHICLE MAINTENANCE .....................4
EXHAUST SYSTEM ....................................... .....4
Checking Exhaust System .................................. ......4
ON-VEHICLE REPAIR ..................................5
EXHAUST SYSTEM ...........................................5
Component .......................................................... .....5
Removal and Installation ..........................................5
MR18DE
SERVICE INFORMATION .. ..........................
7
PRECAUTIONS ..................................................7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. .....
7
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ....................................
7
PREPARATION ..................................................9
Special Service Tool .................................................9
Commercial Service Tool .........................................9
EXHAUST SYSTEM ..........................................10
Checking Exhaust System ................................... ....10
Component ..............................................................10
Removal and Installation .........................................10
Revision: May 2010 2011 Versa
EX-6
< ON-VEHICLE REPAIR >[HR16DE]
EXHAUST SYSTEM
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Always replace exhaust gaskets and seal bear
ings with new ones when installing.
• Before installing a new heated oxygen sensor, clean and apply anti-seize lubricant to exhaust sys-
tem threads using suitable tool.
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a co ncrete floor; install a new one.
• Do not over-tighten the heated oxygen sensor. Doing so may damage the heated oxygen sensor,
resulting in the MIL coming on.
• Remove deposits from the sealing surface of each connection. Connect them securely to avoid
exhaust leakage.
• Temporarily tighten nuts on the exhaust manifold side and bolts on the vehicle side. Check each part
for unusual interference, and then tighten them to the specified torque.
• When installing each mounting rubb er, avoid twisting or unusual extension in up/down and right/left
directions.
Exhaust Manifold to Exhaust Front Tube
1. Securely insert seal bearing (2) into exhaust manifold (1) side in
the direction shown.
• Exhaust front tube (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. Install spring (3), tighten nut (4). • Be careful that the stud bolt nut does not interfere with the
flanged area ( ).
• Make sure the spring (3) sits properly on the flange surface by aligning it to the locator dimples.
Exhaust Front Tube to Center Muffler
1. Securely insert seal bearing (2) into exhaust front tube (1) side
in the direction shown.
• Center muffler (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. Install spring (3), tighten bolt (4). • Be careful that the stud bolt does not interfere with the flanged
area ( ).
• Make sure the spring (3) sits properly on the flange surface by aligning it to the locator dimples.
INSPECTION AFTER INSTALLATION
• With the engine running, check exhaust tube joints for exhaust leakage and unusual noise.
• Check to ensure that brackets and mounting rubber s are installed properly and free from undue stress.
Improper installation could result in excessive noise and vibration. Oxygen sensor thread cleaner : — (J-43897-18)
Oxygen sensor thread cleaner : — (J-43897-12)
PBIC3797E
PBIC3798E
Revision: May 2010
2011 Versa
EX-10
< SERVICE INFORMATION >[MR18DE]
EXHAUST SYSTEM
EXHAUST SYSTEM
Checking Exhaust SystemINFOID:0000000005931048
Check exhaust pipes, muffler and m
ounting for improper attachment,
leaks, cracks, damage or deterioration.
• If necessary, repair or replace damaged parts.
ComponentINFOID:0000000005931049
Removal and InstallationINFOID:0000000005931050
WARNING:
• Perform the procedure with the exhaust system fu lly cooled down because the system will be hot
just after the engine is turned off.
• Be careful not to cut your ha nd on heat insulator edges.
SMA211A
1. Main muffler 2. Mounting rubber3. Ring gasket
4. Center muffler 5. Mounting rubber6. Spring
7. Seal bearing 8. Heated oxygen sensor 29. Exhaust front tube
10. Seal bearing 11. Stud bolt12. Spring
AWBIA0957ZZ
Revision: May 2010 2011 Versa
EXHAUST SYSTEMEX-11
< SERVICE INFORMATION > [MR18DE]
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CAUTION:
• Use genuine NISSAN exhaust system parts or equi
valent, which are specially designed for heat
resistance, corrosion resistance and shape.
REMOVAL
Remove exhaust system components using power tools.
• Remove heated oxygen sensor using Tool as needed.
CAUTION:
Be careful not to damage heated oxygen sensor.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Always replace exhaust gaskets and seal bearings with new ones when installing.
• Before installing a new heated oxygen sensor, clean and apply an ti-seize lubricant to exhaust sys-
tem threads using suitable tool.
• Discard any heated oxygen sensor which has been dr opped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a co ncrete floor; install a new one.
• Do not over-tighten the heated oxygen sensor. Doing so may damage the heated oxygen sensor, resulting in the MIL coming on.
• Remove deposits from the sealing surface of each connection. Connect them securely to avoid
exhaust leakage.
• Temporarily tighten nuts on the exhaust manifold side and bolts on the vehicle side. Check each part
for unusual interference, and then tighten them to the specified torque.
• When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left
directions.
Exhaust Manifold to Exhaust Front Tube
1. Securely insert seal bearing (2) into exhaust manifold (1) side in the direction shown.
• Exhaust front tube (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. Install spring (3), tighten nut (4). • Be careful that the stud bolt nut does not interfere with the
flanged area ( ).
• Make sure the spring (3) sits properly on the flange surface by aligning it to the locator dimples.
Exhaust Front Tube to Center Muffler
1. Securely insert seal bearing (2) into exhaust front tube (1) side in the direction shown.
• Center muffler (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. Install spring (3), tighten bolt (4). • Be careful that the stud bolt does not interfere with the flanged
area ( ).
• Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
INSPECTION AFTER INSTALLATION
• With the engine running, check exhaust tube joints for exhaust leakage and unusual noise.
Tool number : KV10114400 (J-38365)
Oxygen sensor thread cleaner : — (J-43897-18)
Oxygen sensor thread cleaner : — (J-43897-12)
PBIC3797E
PBIC3798E
Revision: May 2010
2011 Versa
FL-1
ENGINE
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SECTION FL
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FL
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CONTENTS
FUEL SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
FUEL SYSTEM ....................................................5
Checking Fuel Line ............................................. ......5
General Precaution ...................................................5
FUEL LEVEL SENSOR UNIT, FUEL FILTER
AND FUEL PUMP ASSEMBLY .........................
6
Component .......................................................... .....6
Removal and Installation ..........................................6
FUEL TANK ......................................................10
Component .......................................................... ....10
Removal and Installation .........................................10
EVAPORATIVE EMISSION SYSTEM ...............15
Exploded View .........................................................15
Removal and Installation (HR16DE) ........................15
Exploded View .........................................................16
Removal and Installation (MR18DE) .......................16
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
18
Standard and Limit .............................................. ....18
Revision: May 2010 2011 Versa
FUEL SYSTEMFL-5
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FUEL SYSTEM
Checking Fuel LineINFOID:0000000005931055
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loos
e connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
General PrecautionINFOID:0000000005931056
WARNING:
When replacing fuel line parts, be sure to observe the following.
• Put a “CAUTION: FLAMMABLE” sign in the work area.
• Be sure to work in a well ventilated area and have a CO
2 fire extinguisher.
• Do not smoke while working on the fuel system. Keep open flames and sparks away from the work area.
• Put drained fuel in an explosion-proof containe r and put the lid on securely. Keep the container in
safe area.
CAUTION:
• Use gasoline required by the regulations for octane number. Refer to GI-4, "
Precaution for Fuel
(Unleaded Regular Gasoline Recommended)".
• Before removing fuel line parts, perform the following procedures:
- Release fuel pressure from the fuel lines. Refer to EC-499, "
Inspection" (HR16DE), EC-582, "Fuel
Pressure Check" (MR18DE).
- Disconnect the battery ground cable.
• Always replace O-rings and clamps with new ones.
• Do not kink or twist tubes when they are being installed.
• Perform work on level surface.
• Do not tighten hose clamps excessi vely to avoid damaging hoses.
• After connecting fuel tube quick connector s, make sure quick connectors are secure.
Ensure that connector and resin tube do not contact any adjacent parts.
• After installing tubes, make sure there is no fu el leakage at connections in the following steps.
- Apply fuel pressure to fuel lin es by turning ignition switch ON (without starting the engine). Then
check for fuel leaks at the fuel tube connections.
- Start engine and rev it up and check for fuel leaks at connections.
• Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
MIL may come on.
• For servicing “Evaporative Emission System” parts, refer to EC-501, "
Inspection" (HR16DE), EC-528,
"Component Inspection" (MR18DE).
• For servicing "On Board Refueling Vapo r Recovery (ORVR)" parts, refer to EC-535, "
Component
Inspection".
SMA803A
Revision: May 2010 2011 Versa
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLYFL-9
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Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (without starting the engi
ne), to check the connections for fuel leaks with the
electric fuel pump applying pressure to the fuel piping.
2. Start the engine and let it idle to check that ther e are no fuel leaks at the fuel system connections.
Revision: May 2010 2011 Versa
FL-14
< SERVICE INFORMATION >
FUEL TANK
2. Start the engine and let it idle to check that there are no fuel leaks at the fuel system connections.
Revision: May 2010 2011 Versa