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CAMSHAFT VALVE CLEARANCE
Inspection and AdjustmentINFOID:0000000005930930
INSPECTION
Perform inspectio NISSAN TIIDA 2011 Service Repair Manual CAMSHAFT VALVE CLEARANCEEM-19
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Inspection and AdjustmentINFOID:0000000005930930
INSPECTION
Perform inspectio](/manual-img/5/57396/w960_57396-2408.png)
CAMSHAFT VALVE CLEARANCEEM-19
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CAMSHAFT VALVE CLEARANCE
Inspection and AdjustmentINFOID:0000000005930930
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
1. Remove rocker cover. Refer to EM-46, "
Exploded View".
2. Measure the valve clearance with the following procedure:
a. Set No. 1 cylinder at TDC of its compression stroke. • Rotate crankshaft pulley (2) clockwise and align TDC mark(without paint mark) (A) to timing indicator (1) on front cover.
• At the same time, make sure that both intake and exhaust cam noses of No. 1 cylinder face inside as shown.
• If they do not face inside, rotate crankshaft pulley once more (360 degrees) and align as shown.
b. Use a feeler gauge, measure the clearance between valve lifter and camshaft.
• Measure the valve clearances at locations marked “× ” as
shown in the table below [locations indicated with black arrow
( ) as shown] with a feeler gauge.
B : White paint mark (Not use for service)
PBIC3673E
1 : Camshaft (INT)
2 : Camshaft (EXH)
: Engine front
PBIC3359J
Valve Clearance: Refer to EM-112, "Camshaft".
SEM139D
A : No. 1 cylinder compression TDC
: Engine front
Measuring position No. 1 CYL. No. 2 CYL. No. 3 CYL. No. 4 CYL.
Measurement po-
sition EXH
× ×
INT × ×
PBIC3707E
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CAMSHAFT VALVE CLEARANCE
c. Rotate crankshaft pulley (2) one revolution (360 degrees) and
align TDC mark (without paint mark) (A) to timing indicator (1) on
fr NISSAN TIIDA 2011 Service Repair Manual EM-20
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CAMSHAFT VALVE CLEARANCE
c. Rotate crankshaft pulley (2) one revolution (360 degrees) and
align TDC mark (without paint mark) (A) to timing indicator (1) on
fr](/manual-img/5/57396/w960_57396-2409.png)
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CAMSHAFT VALVE CLEARANCE
c. Rotate crankshaft pulley (2) one revolution (360 degrees) and
align TDC mark (without paint mark) (A) to timing indicator (1) on
front cover.
• Measure the valve clearance at locations marked “ ×” as shown
in the table below [locations indicated with black arrow ( ) as
shown] with a feeler gauge.
3. If out of standard, perform adjustment procedure.
ADJUSTMENT
• Perform adjustment depending on selected head thickness of valve lifter.
1. Remove camshaft. Refer to EM-59, "
Exploded View".
2. Remove valve lifters at the locations that are out of the standard.
3. Measure the center thickness of the removed valve lifters with a micrometer (A).
4. Use the equation below to calculate valve lifter thickness for replacement.
B : White paint mark (Not use for service)
PBIC3673E
A : No. 4 cylinder compression TDC : Engine front
Measuring position No. 1 CYL. No. 2 CYL. No. 3 CYL. No. 4 CYL.
Measurement
point EXH
× ×
INT × ×
PBIC3708E
PBIC3195J
Valve lifter thickness calculation: t = t1 + (C1 – C2)
t = Valve lifter thickness to be replaced
t
1 = Removed valve lifter thickness
C
1= Measured valve clearance
C
2= Standard valve clearance: Intake : 0.30 mm (0.012 in)
Exhaust : 0.33 mm (0.013 in)
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AIR CLEANER AND AIR DUCT
Exploded ViewINFOID:0000000005930934
Removal and InstallationINFOID:00000000059309 NISSAN TIIDA 2011 Service Repair Manual AIR CLEANER AND AIR DUCTEM-25
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AIR CLEANER AND AIR DUCT
Exploded ViewINFOID:0000000005930934
Removal and InstallationINFOID:00000000059309](/manual-img/5/57396/w960_57396-2414.png)
AIR CLEANER AND AIR DUCTEM-25
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AIR CLEANER AND AIR DUCT
Exploded ViewINFOID:0000000005930934
Removal and InstallationINFOID:0000000005930935
REMOVAL
1. Remove the battery. Refer to
SC-7, "Removal and Installation".
2. Remove the air duct (front).
3. Remove the air cleaner filter from the air cleaner case. Refer to EM-16, "
Removal and Installation".
4. Remove the air duct (inlet) from the air cleaner case.
5. Remove the PCV hose.
6. Remove the air duct. • Add marks as necessary for easier installation.
7. Disconnect harness connector from mass air flow sensor.
8. Remove air cleaner case.
9. Remove the mass air flow sensor from the air cleaner case, if necessary. CAUTION:
• Handle mass air flow sensor carefully and avoid impacts.
• Never touch sensor part.
INSTALLATION
Installation is in the reverse order of removal.
1. Air cleaner filter 2. Mass air flow sensor 3. O-ring
4. Holder 5. Air cleaner cover 6. Air duct
7. PCV hose 8. Clip 9. Air duct (front)
10. Grommet 11. Air duct (inlet) 12. Grommet
13. Air cleaner case
A. To electric throttle control actuator B. To rocker cover
PBIC3645E
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INTAKE MANIFOLD
Exploded ViewINFOID:0000000005930937
Removal and InstallationINFOID:0000000005930938
REMOVAL
1. Remo NISSAN TIIDA 2011 Service Repair Manual INTAKE MANIFOLDEM-27
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Exploded ViewINFOID:0000000005930937
Removal and InstallationINFOID:0000000005930938
REMOVAL
1. Remo](/manual-img/5/57396/w960_57396-2416.png)
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INTAKE MANIFOLD
Exploded ViewINFOID:0000000005930937
Removal and InstallationINFOID:0000000005930938
REMOVAL
1. Remove the air duct (inlet) and air duct (between air
cleaner case and electric throttle control actuator).
Refer to EM-25, "
Exploded View".
2. Remove the reservoir tank. Refer to CO-16, "
Component".
3. Remove the oil level gauge. CAUTION:
Cover the oil level gauge guide openings to avoid entry of foreign materials.
4. Remove electric throttle control actuator and position aside. CAUTION:
• Handle electric throttle control act uator carefully and avoid impacts.
• Never disassemble or adjust elect ric throttle control actuator.
5. Disconnect the harness connector and EV AP hose from the EVAP canister purge volume control solenoid
valve.
6. Disconnect vacuum hose for brake booster from intake manifold.
PBIC4737E
1. EVAP hose 2. Vacuum tank3. EVAP hose
4. O-ring 5.EVAP canister purge volume control
solenoid valve 6. Electric throttle control actuator
7. Water hose 8. Water hose 9. Gasket
10. Intake manifold support (rear) 11. Intake manifold 12. Intake manifold support (front)
13. Intake manifold support (center) 14. Cylinder head 15. Vacuum hose
16. Gasket
A. To centralized under-floor piping B. To brake booster C. To water outlet
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INTAKE MANIFOLD
7. Remove intake manifold support front (1) and bolt from rear (2).
• Bracket (2) is not removed. Remove bolt from intake manifold.
8. Remove inta NISSAN TIIDA 2011 Service Repair Manual EM-28
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INTAKE MANIFOLD
7. Remove intake manifold support front (1) and bolt from rear (2).
• Bracket (2) is not removed. Remove bolt from intake manifold.
8. Remove inta](/manual-img/5/57396/w960_57396-2417.png)
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INTAKE MANIFOLD
7. Remove intake manifold support front (1) and bolt from rear (2).
• Bracket (2) is not removed. Remove bolt from intake manifold.
8. Remove intake manifold. • Loosen bolts in the reverse of the order shown.
9. Remove EVAP canister purge volume control solenoid valve from intake manifold, if necessary. CAUTION:
Handle EVAP canister purge volume control solenoid valve carefully and avoid impacts.
10. Remove intake manifold support (center) from cylinder head, if necessary. NOTE:
The intake manifold support (center ) functions as the guide when the intake manifold is installed.
INSTALLATION
Installation is in the reverse order of removal.
Intake Manifold
1. Install the gasket to the intake manifold.
• Align the protrusion (A) of gasket to the groove of intake mani-fold.
2. Place the intake manifold into the installation position. CAUTION:
Make sure that the oil level gauge guide is not di sconnected from the fixing clip of water inlet due
to interference with intake manifold.
JPBIA0278ZZ
: Engine front
PBIC3652E
PBIC3651E
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3. Tighten bolts in the numerical order shown.
4. Install intake manifold support (front and rear).
Electric Throttle Control Actuator
• Tighten bolts of electric throttle control
actuator equally and diagonally in several steps.
• Perform “Throttle Valve Closed Position Learning” after repair when removing harness connector of the elec- tric throttle control actuator. Refer to EC-25, "
THROTTLE VALVE CLOSED POSITION LEARNING : Special
Repair Requirement".
• Perform “Throttle Valve Closed Position Learning” and “Idle Air Volume Learning” after repair when replacing electric throttle control actuator. Refer to EC-25, "
THROTTLE VALVE CLOSED POSITION LEARNING :
Special Repair Requirement" and EC-26, "IDLE AIR VOLUME LEARNING : Special Repair Requirement".
: Engine front
PBIC3652E
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EXHAUST MANIFOLD
EXHAUST MANIFOLD
Exploded ViewINFOID:0000000005930939
Removal and InstallationINFOID:0000000005930940
REMOVAL
1. Remove the cowl. Refer to
EI-24, "Removal and Installation".
2. Remove heat insulator.
3. Remove exhaust front tube. Refer to EX-5, "
Component".
4. Remove the harness bracket of air fuel ratio sensor 1 from the cylinder head.
5. Remove exhaust manifold covers.
6. Remove the air fuel ratio sensor 1.
1. Exhaust manifold cover 2. Exhaust manifold cover3. Harness bracket
4. Air fuel ratio sensor 1 5. Exhaust manifold stay6. Exhaust manifold
7. Gasket 8. Stud bolt9. Heat insulator
: Engine front
PBIC4750E
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• Use Tool (A) to remove air fuel ratio sensor 1.
CAUTION:
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• Use Tool (A) to remove air fuel ratio sensor 1.
CAUTION:
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• Use Tool (A) to remove air fuel ratio sensor 1.
CAUTION:
Handle air fuel ratio sensor 1 carefully and avoid impacts.
NOTE:
The exhaust manifold can be removed and installed without
removing the air fuel ratio sensor 1 (Disassembly of harness
connector is necessary).
7. Remove exhaust manifold side bolt of exhaust manifold stay.
8. Remove exhaust manifold. • Loosen nuts in the reverse of the order shown.
9. Remove gasket. CAUTION:
Cover engine openings to avoid entry of foreign materials.
10. Remove exhaust manifold cover from back of exhaust manifold.
INSPECTION AFTER REMOVAL
Mounting Surface Distortion
• Use suitable tools (A) and (B) to check distortion of exhaust mani- fold mounting surface as shown.
• Replace exhaust manifold if outside the limit.
INSTALLATION
Installation is in the reverse order of removal.
Exhaust Manifold
Tool number : KV10117100 ( — )
PBIC3654E
: Engine front
ALBIA0625ZZ
Limit : 0.3 mm (0.012 in)
PBIC3530J
Revision: May 2010 2011 Versa