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INTAKE MANIFOLD
ComponentINFOID:0000000005931006
Removal and InstallationINFOID:0000000005931007
REMOVAL
WARNING: NISSAN TIIDA 2011 Service Repair Manual INTAKE MANIFOLDEM-137
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INTAKE MANIFOLD
ComponentINFOID:0000000005931006
Removal and InstallationINFOID:0000000005931007
REMOVAL
WARNING:](/manual-img/5/57396/w960_57396-2526.png)
INTAKE MANIFOLDEM-137
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INTAKE MANIFOLD
ComponentINFOID:0000000005931006
Removal and InstallationINFOID:0000000005931007
REMOVAL
WARNING:
To avoid the danger of being scalded, never drain the coolant when the engine is hot.
1. Remove engine room cover (1).
2. Remove air duct, air duct (inlet) and air duct (front). Refer to
EM-
135, "Component".
3. Disconnect the EVAP canister purge volume control solenoid valve.
4. Partially drain engine coolant. Refer to CO-36, "
Changing
Engine Coolant".
CAUTION:
Perform this step when engine is cold.
NOTE:
This step is unnecessary when putting plugs to water hoses (to
electric throttle control actuator).
a. Disconnect water hoses from electr ic throttle control actuator.
b. Remove electric throttle control actuator. CAUTION:
• Handle electric throttle control act uator carefully and avoid impacts.
1. PCV hose 2. Gasket 3. Intake manifold
4. Bracket 5. O-ring 6. EVAP canister purge volume control
solenoid valve
7. Water hose 8. Water hose 9. Electric throttle control actuator
10. Gasket A. To water outlet
WBIA0771E
WBIA0845E
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EM-138
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INTAKE MANIFOLD
• Never disassemble or adjust el
ectric throttle control actuator.
5. Remove the PCV hose and the vacuum hose.
6. Remove oil level gauge. CAUTION:
Cover the oil level gauge gu ide openings to avoid entry of foreign materials.
7. Loosen and remove intake manifold (1) bolts (A) (B).
8. Loosen remaining intake manifold bolts in the reverse order as shown.
CAUTION:
Cover engine openings to avoid entry of foreign materials.
9. Remove EVAP canister purge volume control solenoid valve from intake manifold, if necessary.
CAUTION:
Handle EVAP canister purge vo lume control solenoid valve
carefully and avoid impacts.
10. Remove intake manifold.
INSTALLATION
1. Install intake manifold. NOTE:
Be sure the intake manifold gasket is seat ed correctly in groove of intake manifold.
2. Tighten bolts in numerical order as shown.
: Engine front
PBIC3939E
: Engine front
PBIC3527J
: Engine front
WBIA0788E
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EXHAUST MANIFOLDEM-141
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EXHAUST MANIFOLD
ComponentINFOID:0000000005931008
Removal and InstallationINFOID:0000000005931009
REMOVAL
1. Remove cowl top. Refer to
EI-24, "Removal and Installation".
2. Remove exhaust front tube. Refer to EX-10, "
Component".
3. Remove exhaust manifold cover.
4. Remove the air fuel ratio sensor 1, using Tool (A).
CAUTION:
Handle it carefully and avoid impacts.
5. Remove exhaust manifold side bolt of exhaust manifold stay.
1. Exhaust manifold cover 2. Exhaust manifold3. Gasket
4. Stud bolt 5. Bracket6. Air fuel ratio sensor 1
7. Exhaust manifold stay Engine front
WBIA0778E
Tool number :KV991J0050 (J-44626)
WBIA0772E
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EM-142
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EXHAUST MANIFOLD
6. Loosen nuts in reverse order as shown and remove exhaust
manifold.
CAUTION:
Cover engine openings to avoid entry of foreign materials.
INSPECTION AFTER REMOVAL
Surface Distortion
• Using straightedge (B) and feeler gauge (A), check the surface dis-
tortion of exhaust manifold mating surface in each exhaust port
and entire part.
• If it exceeds the limit, replace exhaust manifold.
INSTALLATION
1. Install exhaust manifold gasket to cylinder head as shown.
2. Tighten exhaust manifold nuts to specification in two stages in the numerical order shown.
: Engine front
PBIC3529J
Limit:
Each exhaust port : 0.3 mm (0.012 in)
Entire part : 0.7 mm (0.028 in)
PBIC3530J
: Engine front
PBIC3943E
: Engine front
WBIA0854E
Revision: May 2010 2011 Versa
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EM-144
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OIL PAN
OIL PAN
ComponentINFOID:0000000005931010
Removal and InstallationINFOID:0000000005931011
REMOVAL
WARNING:
• Be careful not to burn yoursel
f, as the engine oil is hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin
contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as
possible.
1. Drain engine oil. Refer to LU-17
.
2. Remove engine and transaxle assembly. Refer to EM-197
.
1. Oil level gauge 2. Oil level gauge guide 3. Rear oil seal
4. O-ring 5. Oil pan (upper) 6. Oil pump drive chain
7. Crankshaft sprocket 8. Oil pump sprocket 9. Timing chain tensioner (for oil pump)
10. Oil pump 11. Drain plug12. Drain plug washer
13. Oil pan (lower) 14. Oil filter 15. Connector bolt
16. O-ring A. Refer to EM-144
Oil pan side
PBIC4482E
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3. Remove flywheel (M/T models) or drive plate (CVT or A/T models). Refer to EM-202, "Component".
4. Remove oil filter us NISSAN TIIDA 2011 Service Repair Manual OIL PANEM-145
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3. Remove flywheel (M/T models) or drive plate (CVT or A/T models). Refer to EM-202, "Component".
4. Remove oil filter us](/manual-img/5/57396/w960_57396-2534.png)
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3. Remove flywheel (M/T models) or drive plate (CVT or A/T models). Refer to EM-202, "Component".
4. Remove oil filter using Tool.
CAUTION:
When removing, prepare a shop cloth to ab sorb any engine oil leakage or spillage.
5. Remove oil pan (lower) bolts in reverse order as shown.
6. After removing the bolts and nuts, separate the mating surface and remove the sealant using Tool.
• Slide (2) the Tool by tapping (1) its side with a hammer toremove the oil pan (lower) from the oil pan (upper).
CAUTION:
Be careful not to damage the mating surfaces.
7. Remove the following parts: • Front cover, timing chain, oil pump drive chain. Refer to EM-159
.
CAUTION:
Never use an impact or other power tool to remove the engine oil pump sprocket bolt. If an impact
or other power tool is used to remove the en gine oil pump sprocket bolt, the crankshaft sprocket
may break.
8. Remove oil pump. • Loosen bolts in reverse order as shown.Tool number : KV10115801 ( — )
: Engine front
PBIC3146J
Tool number : KV10111100 (J-37228)
WBIA0566E
1: Oil pump
2 : Oil pan (upper)
: Engine front
PBIC3532J
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![NISSAN TIIDA 2011 Service Repair Manual EM-146
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OIL PAN
9. Remove oil pan (upper) bolts in reverse order as shown.
10. Insert a screwdriver shown by the arrow ( ) and open up a
crack between oil pan (upper) an NISSAN TIIDA 2011 Service Repair Manual EM-146
< SERVICE INFORMATION >[MR18DE]
OIL PAN
9. Remove oil pan (upper) bolts in reverse order as shown.
10. Insert a screwdriver shown by the arrow ( ) and open up a
crack between oil pan (upper) an](/manual-img/5/57396/w960_57396-2535.png)
EM-146
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OIL PAN
9. Remove oil pan (upper) bolts in reverse order as shown.
10. Insert a screwdriver shown by the arrow ( ) and open up a
crack between oil pan (upper) and cylinder block.
CAUTION:
A more adhesive liquid gasket is applied compared to previ-
ous types when shipped, so it should not be forced off the
position not specified.
11. After removing the bolts, separate the mating surface and remove the sealant using Tool.
• Slide (1) the Tool by tapping (2) its side with a hammer toremove the oil pan (upper) from the cylinder block.
CAUTION:
Be careful not to damage the mating surfaces.
12. Remove O-ring between cylinder block and oil pan (upper).
INSPECTION AFTER REMOVAL
Oil Filter
Clean oil strainer portion (part of the oil pump) if any object attached.
INSTALLATION
1. Use a scraper (A) to remove old liquid gasket from mating sur- faces of oil pan (upper).
• Remove the old liquid gasket from mating surface of cylinderblock.
• Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Never scratch or damage the mating surfaces when clean-
ing off old liquid gasket.
: Engine front
PBIC3533J
: Engine front
PBIC3534J
Tool number : KV10111100 (J-37228)
WBIA0566E
PBIC3949E
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![NISSAN TIIDA 2011 Service Repair Manual EM-148
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OIL PAN
c. Press-fit the rear oil seal using a drift with outer diameter 115
mm (4.53 in) and inner diameter 90 mm (3.54 in) (A).
• Press-fit to the specified NISSAN TIIDA 2011 Service Repair Manual EM-148
< SERVICE INFORMATION >[MR18DE]
OIL PAN
c. Press-fit the rear oil seal using a drift with outer diameter 115
mm (4.53 in) and inner diameter 90 mm (3.54 in) (A).
• Press-fit to the specified](/manual-img/5/57396/w960_57396-2537.png)
EM-148
< SERVICE INFORMATION >[MR18DE]
OIL PAN
c. Press-fit the rear oil seal using a drift with outer diameter 115
mm (4.53 in) and inner diameter 90 mm (3.54 in) (A).
• Press-fit to the specified dimensions as shown.
CAUTION:
• Never touch the grease applied to the oil seal lip.
• Be careful not to damage the rear oil seal mounting part ofoil pan (upper) and cylinder block or the crankshaft.
• Press-fit straight, making sure that rear oil seal does not curl or tilt.
NOTE:
The standard surface of the dimension is the rear end surface of
cylinder block.
6. Install oil pump. • Tighten bolts in numerical order as shown.
7. Install oil pump sprocket, oil pump drive chain and other related parts if removed.
CAUTION:
Never use an impact or other power tool to remove the engine oil pump sprocket bolt. If an impact or
other power tool is used to remove the engine oil pump sprocket bolt, the crankshaft sprocket may
break.
8. Use a scraper (A) to remove old liquid gasket from mating sur- faces of oil pan (lower).
• Also remove old liquid gasket from mating surface of oil pan
(upper).
• Remove old liquid gasket from the bolt holes and threads.
PBIC3951E
1 : Rear oil seal
A : Cylinder block rear end surface
1 : Oil pump
2 : Oil pan (upper)
: Engine front
PBIC3952E
PBIC3532J
PBIC3953E
Revision: May 2010 2011 Versa