2011 NISSAN TIIDA fuel tank removal

ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-455
< COMPONENT DIAGNOSIS > [HR16DE]
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YES >> GO TO 9.
NO >> GO TO 10.
9.CHECK IF EVAP CANISTER
IS SATURATED WITH WATER
Check if water will drain from EVAP canister.
Does water drain from the EVAP canister?
YES >> GO TO 10.
NO >> GO TO 13.
10.REPLACE EVAP CANISTER
Replace EVAP canister with a new one. Refer to FL-15, "
Removal and Installation (HR16DE)".
>> GO TO 11.
11 .CHECK DRAIN FILTER
Refer to EC-458, "
Component Inspection (Drain filter)".
Is the inspection result normal?
OK >> GO TO 12.
NO >> Replace drain filter.
12.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose. Refer to FL-10, "
Component".
13.CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling control valve for clogging, kink, looseness and
improper connection.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Repair or replace hoses and tubes.
14.CHECK RECIRCULATION LINE
Check recirculation line for clogging, dents and cracks.
Is the inspection result normal?
YES >> GO TO 15.
NO >> Replace fuel filler tube. Refer to FL-10, "
Component".
15.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-456, "
Component Inspection (Refueling EVAP vapor cut valve)".
Is the inspection result normal?
YES >> GO TO 16.
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to FL-10, "
Removal and Installation".
16.CHECK FUEL FILLER TUBE
Check fuel filler tube and hose connected to the fuel tank for clogging, dents and cracks.
Is the inspection result normal?
YES >> GO TO 17.
NO >> Replace fuel filler tube. Refer to FL-10, "
Component".
PBIB1213E
Revision: May 2010 2011 Versa

EC-456
< COMPONENT DIAGNOSIS >[HR16DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
17.CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
Is the inspection result normal?
YES >> GO TO 18.
NO >> Repair or replace one-way fuel valve with fuel tank. Refer to FL-10, "
Removal and Installation".
18.CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as per the following. When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace fuel filler tube or replace one-way fuel valve with fuel tank. Refer to FL-10, "
Removal and Installa-
tion".
Component Inspection (Refueling EVAP vapor cut valve)INFOID:0000000005930142
1.INSPECTION START
Do you have CONSULT-III?
Do you have CONSULT-III?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK REFUELING EVAP VAPOR CUT VALVE
With CONSULT-III
1. Remove fuel tank. Refer to FL-10, "
Removal and Installation".
2. Drain fuel from the tank as per the following:
- Remove fuel feed hose located on the fuel gauge retainer.
- Connect a spare fuel hose, one side to fuel gauge re tainer where the hose was removed and the other
side to a fuel container.
- Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-III.
3. Check refueling EVAP vapor cut valve for being stuck to close as per the following.
Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as per the following.
- Connect vacuum pump to hose end.
- Remove fuel gauge retainer with fuel gauge unit. Always replace O-ri ng with new one.
- Put fuel tank upside down.
- Apply vacuum pressure to hose end [ −13.3 kPa ( −0.136 kg/cm
3, −1.93 psi)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
SEF665U
Revision: May 2010 2011 Versa

ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-457
< COMPONENT DIAGNOSIS > [HR16DE]
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Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to
FL-10, "
Removal and Installation".
3.CHECK REFUELING EVAP VAPOR CUT VALVE
Without CONSULT-III
1. Remove fuel tank. Refer to FL-10, "
Removal and Installation".
2. Drain fuel from the tank as per the following:
- Remove fuel gauge retainer.
- Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as per the following. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as per the following.
- Connect vacuum pump to hose end.
- Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
- Put fuel tank upside down.
- Apply vacuum pressure to hose end [ −13.3 kPa ( −0.136 kg/cm
3, −1.93 psi)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
1. Filler tube 2. Recirculation line3. EVAP/ORVR line
4. Vacuum/pressure handy pump 5. Fuel tank
BBIA0694E
Revision: May 2010 2011 Versa

EC-458
< COMPONENT DIAGNOSIS >[HR16DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to
FL-10, "
Removal and Installation".
Component Inspection (Drain filter)INFOID:0000000006140980
1.CHECK DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check t hat it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace drain filter.
1. Filler tube 2. Recirculation line3. EVAP/ORVR line
4. Vacuum/pressure handy pump 5. Fuel tank
BBIA0694E
PBIB3641E
Revision: May 2010 2011 Versa

ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-535
< SERVICE INFORMATION > [MR18DE]
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NG >> Repair or replace one-way fuel valve with fuel tank.
11 .CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows. When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >> INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve with fuel tank.
Component InspectionINFOID:0000000006341713
REFUELING EVAP VAPOR CUT VALVE
With CONSULT-III
1. Remove fuel tank. Refer to FL-10, "Removal and Installation".
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-III.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [ −13.3 kPa (− 100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
SEF665U
Revision: May 2010 2011 Versa

EC-536
< SERVICE INFORMATION >[MR18DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Without CONSULT-III
1. Remove fuel tank. Refer to
FL-10, "Removal and Installation".
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [ −13.3 kPa ( −100 mmHg, − 3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
1. Filler tube 2. Recirculation line3. EVAP/ORVR line
4. Vacuum/pressure handy pump 5. Fuel tank
BBIA0694E
Revision: May 2010 2011 Versa

DTC P0181 FTT SENSOREC-773
< SERVICE INFORMATION > [MR18DE]
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2. Disconnect combination meter harness connector.
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 5 and combination
meter terminal 24. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors B102, M13
• Harness for open or short between “fuel level sensor unit and fuel pump” and ground.
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to, EC-773, "
Component Inspection".
OK or NG
OK >> GO TO 7.
NG >> Replace “fuel level sensor unit and fuel pump”.
7.CHECK INTERMITTENT INCIDENT
Perform EC-632
.
>> INSPECTION END
Component InspectionINFOID:0000000006341928
FUEL TANK TEMPERATURE SENSOR
1. Check resistance between “fuel level sensor unit and fuel pump”
terminal 4 and 5 by heating with hot water as shown in the fig-
ure.
2. If NG, replace “fuel level sensor unit and fuel pump”.
Removal and InstallationINFOID:0000000006341929
FUEL TANK TEMPERATURE SENSOR
Refer to FL-6, "Removal and Installation".
Continuity should exist.
Temperature [
°C ( °F)] Resistance (k Ω)
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
PBIB0931E
Revision: May 2010 2011 Versa

DTC P0182, P0183 FTT SENSOREC-777
< SERVICE INFORMATION > [MR18DE]
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3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 5 and combination
meter terminal 24. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors B102, M13
• Harness for open or short between “fuel level sensor unit and fuel pump” and ground.
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to, EC-777, "
Component Inspection".
OK or NG
OK >> GO TO 7.
NG >> Replace “fuel level sensor unit and fuel pump”.
7.CHECK INTERMITTENT INCIDENT
Perform EC-632
.
>> INSPECTION END
Component InspectionINFOID:0000000006341935
FUEL TANK TEMPERATURE SENSOR
1. Check resistance between “fuel level sensor unit and fuel pump”
terminal 4 and 5 by heating with hot water as shown in the fig-
ure.
2. If NG, replace “fuel level sensor unit and fuel pump”.
Removal and InstallationINFOID:0000000006341936
FUEL TANK TEMPERATURE SENSOR
Refer to FL-6, "Removal and Installation".
Continuity should exist.
Temperature [
°C ( °F)] Resistance (k Ω)
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
PBIB0931E
Revision: May 2010 2011 Versa