Page 374 of 3787
ASSEMBLYAT-357
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
8. Install needle bearing (1) on rear internal gear (2). CAUTION:
Be careful with the direct ion of needle bearing (1).
9. Install rear internal gear (1) and forward clutch hub (2) as a set into forward clutch drum.
CAUTION:
Align teeth of forward clutch drive plates before installing.
10. Install needle bearing (1) on rear planetary carrier (2). CAUTION:
Be careful with the direct ion of needle bearing (1).
11. Install rear sun gear on rear planetary carrier. CAUTION:
Be careful with the dir ection of rear sun gear.
12. Install rear planetary carrier in transaxle case.
SCIA6041J
SCIA5897J
SCIA5927J
SAT052D
SAT051D
Revision: May 2010 2011 Versa
Page 377 of 3787
AT-360
< SERVICE INFORMATION >
ASSEMBLY
25. Install reverse clutch assembly.CAUTION:
Align teeth of reverse clutch dr ive plates before installing.
Adjustment (2)INFOID:0000000005928307
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
TOTAL END PLAY
• Measure clearance between reverse clutch drum and needle bear-
ing for oil pump cover.
• Select proper thickness of bearing race so that end play is within specifications.
1. Measure dimensions (K) and (L ), and then calculate dimension
(J).
SAT373D
Part name Total end playReverse clutch end play
Transaxle case z z
Overrun clutch hub z z
Rear internal gear z z
Rear planetary carrier z z
Rear sun gear z z
Front planetary carrier z z
Front sun gear z z
High clutch hub z z
Input shaft assembly (high clutch drum) z z
Oil pump cover z z
Reverse clutch drum — z
SCIA3661E
SCIA3662E
Revision: May 2010 2011 Versa
Page 848 of 3787

BR-1
BRAKES
C
DE
G H
I
J
K L
M
SECTION BR
A
B
BR
N
O P
CONTENTS
BRAKE SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Brake System ....................................3
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
5
NVH Troubleshooting Chart ................................ ......5
BRAKE PEDAL .............................................. .....6
Inspection and Adjustment .................................. ......6
Removal and Installation ...........................................7
BRAKE FLUID ................................................ .....9
On Board Inspection ........................................... ......9
Drain and Refill ..........................................................9
Bleeding Brake System .............................................9
BRAKE TUBE AND HOSE ................................11
Hydraulic Circuit .................................................. ....11
Front Brake Tube and Hose ....................................12
Rear Brake Tube and Hose ....................................12
Inspection After Installation .....................................13
DUAL PROPORTIONING VALVE .....................14
Removal and Installation .........................................14
Inspection ............................................................ ....14
BRAKE MASTER CYLINDER ........................ ....15
On-Board Inspection ........................................... ....15
Removal and Installation ..................................... ....15
Disassembly and Assembly .....................................16
BRAKE BOOSTER ...........................................20
On Board Inspection ............................................ ....20
Removal and Installation .........................................21
VACUUM LINES ...............................................23
Component ..............................................................23
Removal and Installation .........................................23
Inspection ................................................................23
FRONT DISC BRAKE .......................................25
On Board Inspection ............................................ ....25
Component ..............................................................25
Removal and Installation of Brake Pad ...................26
Removal and Installation of Brake Caliper Assem-
bly ........................................................................ ....
30
Disassembly and Assembly of Brake Caliper As-
sembly .....................................................................
31
Brake Burnishing Procedure ....................................34
REAR DRUM BRAKE .......................................35
Component .......................................................... ....35
Removal and Installation of Drum Brake Assembly
....
36
Removal and Installation of Wheel Cylinder ............39
Disassembly and Assembly of Wheel Cylinder .......39
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
40
General Specification ..............................................40
Brake Pedal .............................................................41
Check Valve ............................................................41
Brake Booster ..........................................................42
Front Disc Brake ......................................................42
Rear Drum Brake .....................................................42
Revision: May 2010 2011 Versa
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BR-10
< SERVICE INFORMATION >
BRAKE FLUID
3. With brake pedal depressed, loosen bleed valve to let the air out, and then tighten it immediately.
4. Repeat steps 2, 3 until no more air comes out.
5. Tighten bleed valve to specified torque. Refer to BR-25, "
Component" (front disc brake), BR-35, "Compo-
nent" (rear drum brake).
6. Following the steps 1 to 5 above, with master cylinder reservoir tank filled at least half way, bleed air from
the rear right, front left, rear left, and front right brake, in that order.
Revision: May 2010 2011 Versa
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BRAKE TUBE AND HOSEBR-11
< SERVICE INFORMATION >
C
DE
G H
I
J
K L
M A
B
BR
N
O P
BRAKE TUBE AND HOSE
Hydraulic CircuitINFOID:0000000005928396
With ABS or VDC/TCS/ABS
Without ABS
CAUTION:
SFIA3068E
1. Front disc brake 2. Brake master cylinder3. Brake booster
4. Rear drum brake 5. Connector6.ABS actuator and electric unit
(control unit)
7. Brake tube 8. Brake hose
: Union bolt
:Connector bolt
:Flare nut
18.2 N.m (1.9 kg-m, 13.0 ft-lb) 10.0 N.m (1.0 kg-m, 87.0 in-lb) 16.2 N.m (1.7 kg-m, 12.0 ft-lb)
AWFIA0525ZZ
1. Front disc brake 2. Brake master cylinder3. Brake booster
4. Rear drum brake 5. Connector6. Dual proportioning valve
7. Brake tube 8. Brake hose
: Union bolt
18.2 N.m (1.9 kg-m, 13.0 ft-lb) :
Connector bolt
10.0 N.m (1.0 kg-m, 87.0 in-lb) :
Flare nut (including connections
at dual proportioning valve)
16.2 N.m (1.7 kg-m, 12.0 ft-lb)
Revision: May 2010
2011 Versa
Page 882 of 3787
REAR DRUM BRAKEBR-35
< SERVICE INFORMATION >
C
DE
G H
I
J
K L
M A
B
BR
N
O P
REAR DRUM BRAKE
ComponentINFOID:0000000005928416
LT 2 0
SFIA3079E
1. Back plate 2. Shoe hold pin 3. Plug
4. Plug 5. Retainer ring 6. Operating lever
7. Adjuster lever 8. Spring 9. Retainer
10. Return spring (lower side) 11. Return spring (upper side) 12. Adjuster spring
13. Adjuster 14. Brake shoe 15. Brake drum
16. Wheel cylinder 17. Spring 18. Piston seal
19. Piston 20. Boot 21. Bleed valve
22. Cap 23. Parking brake rear cable
1: Rubber grease 2: PBC (Poly Butyl Cuprysil) grease or silicone-
based grease : Brake fluid
Revision: May 2010
2011 Versa
Page 883 of 3787
BR-36
< SERVICE INFORMATION >
REAR DRUM BRAKE
LT23
CAUTION:
• Clean dust on drum and back plate with a vacuum dust collector. Do not blow with compressed air.
• Make sure parking brake lever is released completely.
Removal and Installation of Drum Brake AssemblyINFOID:0000000005928417
REMOVAL
1. Remove rear wheel and tire using power tool.
2. With the parking brake lever released, remove the brak e drum. If it is difficult to remove the brake drum,
remove as follows:
WFIA0536E
1. Back plate 2. Shoe hold pin3. Plug
4. Plug 5. Retainer ring6. Operating lever
7. Adjuster lever 8. Spring9. Retainer
10. Return spring (lower side) 11. Return spring (upper side) 12. Adjuster spring
13. Adjuster 14. Brake shoe15. Brake drum
16. Wheel cylinder 17. Spring18. Piston seal
19. Piston 20. Boot21. Bleed valve
22. Cap 23. Parking brake rear cable
1: Rubber grease 2: PBC (Poly Butyl Cuprysil)
grease or silicone-based
grease : Brake fluid
Revision: May 2010
2011 Versa
Page 884 of 3787

REAR DRUM BRAKEBR-37
< SERVICE INFORMATION >
C
DE
G H
I
J
K L
M A
B
BR
N
O P
a. Press up adjuster lever with a wire or equivalent from plug hole (plug hole at the side of wheel cylinder) on the back plate as
shown. Turn frame of adjuster assembly with a flat bladed screw
driver in the direction that narrows frame to narrow enlarged
brake shoe.
3. While pushing and rotating the retainer, pull out shoe hold pin, and remove shoe assembly. CAUTION:
Do not damage the wheel cylinder boot.
4. Remove the parking brake rear cable from the operating lever. CAUTION:
Do not bend the parking brake cable.
5. Disassemble the shoe assembly (shoe, springs, adjuster, adjuster lever).
6. Remove retainer ring (A) with a tool to separate operating lever (C) from brake shoe.
• Retainer ring (A)
• Contact point (B)
• Operating lever (C)
•Pin (D)
INSPECTION AFTER REMOVAL
Lining Thickness Inspection
Check lining thickness.
Drum Inner Diameter Inspection
Check inner diameter of brake drum.
Measurement area: lining contact surface (center)
Wheel Cylinder Leakage Inspection
SFIA3080E
SFIA3075E
Standard thickness (A) (new) : Refer to BR-42, "Rear
Drum Brake".
Repair limit thickness (A) : Refer to BR-42, "
Rear
Drum Brake".
SBR021A
Standard inner diameter : Refer to BR-42, "Rear
Drum Brake".
Repair limit inner diameter : Refer to BR-42, "
Rear
Drum Brake".
SBR022A
Revision: May 2010 2011 Versa