CVT-8
< SERVICE INFORMATION >[RE0F08B]
PRECAUTIONS
6. Perform a self-diagnosis check of a
ll control units using CONSULT-III.
Precaution for On Board Diagnosis (OBD) System of CVT and EngineINFOID:0000000005928722
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the battery cable from the negative terminal
before any repair or inspection work. The open/sho rt circuit of related switches, sensors, solenoid
valves, etc. will cause the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Be sure to route and secure th e harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
• Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EVAP system or fuel injection system, etc.
• Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
Service After Replacing TCM and Transaxle AssemblyINFOID:0000000005928723
SERVICE AFTER REPLACING TCM AND TRANSAXLE ASSEMBLY
Perform the applicable service according to the following table when replacing TCM or transaxle assembly.
CAUTION:
• Never start the engine unti l the service is completed.
• “DTC P1701” may be indicated soon after replaci ng TCM or transaxle assembly (after erasing the
memory in the pattern B). Restart the self-diagnos is after erasing the self-diagnosis result using
CONSULT-III. Check that no error is detected.
NOTE:
Old unit means that the unit has been already used for another vehicle.
PATTERN A
1. Shift the selector lever to “P” position after replacing TCM.
2. Turn ignition switch ON.
3. Check that the shift position indicator in the combination meter turns ON (It indicates approximately 1 or 2 seconds after turning ignition switch ON.)
• Check the following items if shift position indicator does not turn ON. Repair or replace accordingly as
necessary.
- The harness between TCM and ROM ASSY in tr ansaxle assembly is open or shorted.
- Terminals disconnected, loose, or bent from connector housing.
PATTERN B
1. Turn ignition switch ON after replacing each part.
2. Connect the vehicle with CONSULT-III.
3. Start engine.
CAUTION:
Never start driving.
4. Select “Data monitor” in “TRANSMISSION”.
5. Warm up transaxle assembly until “ATFTEMP COUNT” indicates 47 [approximately 20° C (68°F)] or more,
and then turn ignition switch OFF.
TCM Transaxle assembly Service pattern
Replaced with new unit Not replaced the unit “PATTERN A”
Not replaced the unit Replaced with new or old unit
“PATTERN B”
Replaced with old unit Not replaced the unit
Replaced with new or old unit
Replaced with new unit Replaced with new or old unit “PATTERN C”
Revision: May 2010 2011 Versa
PRECAUTIONSCVT-9
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6. Turn ignition switch ON. CAUTION:
Never start engine.
7. Select “Self Diagnostic Results” in “TRANSMISSION”.
8. Shift the selector lever to “R” position.
9. Depress slightly the accelerator pedal (Pedal angle: 2/8) while depressing the brake pedal.
10. Select “Erase” with step 9.
11. Release brake pedal and accelerator pedal.
12. Turn ignition switch OFF while keeping the selector lever in “R” position.
13. Wait approximately 10 seconds.
14. Turn ignition switch ON while keeping the selector lever in “R” position.
15. Select “Special function” in “TRANSMISSION”.
16. Check that the value on “CALIB DATA” in CONSULT-II I is the same as the data listed in the table below.
• Restart the procedure from step 3 if the values are not the same.
CALIB DATA
17. Shift the selector lever to “P” position.
18. Check that the shift position indicator in combinat ion meter turns ON. (It indicates approximately 1 or 2
seconds after shifting the selector lever to “P” position.)
• Check the following items if shift position indicator does not turn ON. Repair or replace accordingly as
necessary.
- The harness between TCM and ROM ASSY in transaxle assembly is open or shorted.
- Terminals disconnected, loose, or bent from connector housing.
- Power supply and ground of TCM. Refer to CVT-113, "
Description".
PATTERN C
1. Replace transaxle assembly first, and then replace TCM.
2. Perform the service of “PATTERN A”.
(Perform the service of “PATTERN B” if TCM is replaced first.)
Removal and Installation Procedure for CVT Unit ConnectorINFOID:0000000005928724
REMOVAL
Rotate bayonet ring counterclockwise, pull out CVT unit harness
connector upward and disconnect it.
INSTALLATION
Item name Display value
UNIT CLB ID 1 00
UNIT CLB ID 2 00
UNIT CLB ID 3 00
UNIT CLB ID 4 00
UNIT CLB ID 5 00
UNIT CLB ID 6 00
SCIA2096E
Revision: May 2010 2011 Versa
CVT SYSTEMCVT-21
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Hydraulic Control SystemINFOID:0000000005928735
TCM FunctionINFOID:0000000005928736
The function of the TCM is to:
• Receive input signals sent from various switches and sensors.
• Determine required line pressure, shifting point, and lock-up operation.
• Send required output signals to the step motor and the respective solenoids.
CONTROL SYSTEM OUTLINE
The CVT senses vehicle operating conditions through various sensors. It always controls the optimum shift
position and reduces shifting and lock-up shocks.
AWDIA0768GB
SENSORS (or SIGNAL)
⇒TCM
⇒ACTUATORS
Transmission range switch
Accelerator pedal position signal
Closed throttle position signal
Engine speed signal
CVT fluid temperature sensor
Vehicle speed signal
Overdrive control signal
Stop lamp switch signal
Primary speed sensor
Secondary speed sensor
Secondary pressure sensor Shift control
Line pressure control
Primary pressure control
Secondary pressure control
Lock-up control
Engine brake control
Vehicle speed control
Fail-safe control
Self-diagnosis
CONSULT-III co
mmunication
line
Duet-EA control
CAN system
On board diagnosis Step motor
Torque converter clutch solenoid
valve
Lock-up select solenoid valve
Line pressure solenoid valve
Secondary pressure solenoid
valve
Shift position indicator
O/D OFF indicator lamp
Starter relay
Revision: May 2010
2011 Versa
CVT-22
< SERVICE INFORMATION >[RE0F08B]
CVT SYSTEM
CONTROL SYSTEM DIAGRAM
CAN CommunicationINFOID:0000000005928737
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication s
peed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CA N communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-7,
"System Description".
Input/Output Signal of TCMINFOID:0000000005928738
AWDIA0769GB
Control itemFluid
pressure control Select con-
trol Shift control Lock-up
control CAN com-
munication control Fail-safe
function (*3)
Input T
ra n sm is sio n r ang e s wit c h XXXXXX
Accelerator pedal position signal
(*1)XXXXXX
Closed throttle position signal
(*1)X XXX
Engine speed signal
(*1)XX XXX
CVT fluid temperature sensor XX XX X
Stop lamp switch signal
(*1)X XXX
Overdrive control signal
(*1)XX
Primary speed sensor X XXXX
Secondary speed sensor XXXXXX
Secondary pressure sensor XX X
T C M pow er s upp ly v olt a ge s ig n al XXXXXX
Revision: May 2010 2011 Versa
CVT SYSTEMCVT-23
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*1: Input by CAN communications.
*2: Output by CAN communications.
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
Line Pressure and Secondary Pressure ControlINFOID:0000000005928739
• When an input torque signal equivalent to the engine drive force is sent from the ECM to the TCM, the TCM
controls the line pressure solenoid valve and secondary pressure solenoid valve.
• This line pressure solenoid controls the pressure regulat or valve as the signal pressure and adjusts the pres-
sure of the operating oil discharged from the oil pump to the line pressure most appropriate to the driving
state. Secondary pressure is cont rolled by decreasing line pressure.
NORMAL CONTROL
Optimize the line pressure and secondary pressure, dependi ng on driving conditions, on the basis of the throt-
tle position, the engine speed, the primary pulley (input ) revolution speed, the secondary pulley (output) revo-
lution speed, the brake signal, the transmission range switch signal, the lock-up signal, the voltage, the target
gear ratio, the fluid temperat ure, and the fluid pressure.
FEEDBACK CONTROL
When controlling the normal fluid pressure or the sele cted fluid pressure, the secondary pressure can be set
more accurately by using the fluid pressure sensor to detect the secondary pressure and controlling the feed-
back.
Shift ControlINFOID:0000000005928740
In order to select the gear ratio which can obtain the dr iving force in accordance with driver's intention and the
vehicle condition, TCM monitors the driving conditions, such as the vehicle speed and the throttle position and
selects the optimum gear ratio, and determines the gear change steps to the gear ratio. Then send the com-
Out-
putSte p mo tor
XX
TCC solenoid valve XXX
Lock-up select solenoid valve XXX
Line pressure solenoid valve XXX X
Secondary pressure solenoid valve XX X
O/D OFF indicator signal
(*2)XX
Control item
Fluid
pressure
control Select con-
trol Shift control
Lock-up
control CAN com-
munication
control Fail-safe
function
(*3)
SCIA1846E
Revision: May 2010 2011 Versa
CVT-26
< SERVICE INFORMATION >[RE0F08B]
CVT SYSTEM
Name
Function
Torque converter regulator valve Optimizes the supply pressure for the torque converter depending on driving conditions.
Pressure regulator valve Optimizes the discharge pressure from the oil pump depending on driving conditions.
TCC control valve • Activates or deactivate the lock-up.
• Lock-up smoothly by opening lock-up operation excessively.
TCC solenoid valve Controls the TCC control valve or select control valve.
Shift control valve Controls flow-in/out of line pressure from the primary pulley depending on the stroke dif-
ference between the stepping motor and the primary pulley.
Secondary valve Controls the line pressure from the secondary pulley depending on operating conditions.
Clutch regulator valve Adjusts the clutch operating pressure depending on operating conditions.
Secondary pressure solenoid valve Controls the secondary valve.
Line pressure solenoid valve Controls the line pressure control valve.
Step motor Controls the pulley ratio.
Manual valve Transmits the clutch operating pressure to each circuit in accordance with the selected
position.
Select control valve Engages forward clutch, reverse brake smoothly depending on select operation.
Select switch valve Switches torque converter clutch solenoid valve control pressure use to torque converter
clutch control valve or select control valve.
Lock-up select solenoid valve Controls the select switch valve.
Revision: May 2010 2011 Versa
ON BOARD DIAGNOSTIC (OBD) SYSTEMCVT-27
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
IntroductionINFOID:0000000005928743
The CVT system has two self-diagnostic systems.
The first is the emission-related on board diagnostic syst em (OBD-II) performed by the TCM in combination
with the ECM. The malfunction is indicated by the MI L (malfunction indicator lamp) and is stored as a DTC in
the ECM memory, and the TCM memory.
The second is the TCM original self-diagnosis perform ed by the TCM. The malfunction is stored in the TCM
memory. The detected items are overlapped with OBD-II self-diagnostic items. For detail, refer to CVT-48,
"CONSULT-III Function (TRANSMISSION)".
OBD-II Function for CVT SystemINFOID:0000000005928744
The ECM provides emission-related on board diagnostic (OBD-II) functions for the CVT system. One function
is to receive a signal from the TCM used with OBD-relat ed parts of the CVT system. The signal is sent to the
ECM when a malfunction occurs in the corresponding OBD-re lated part. The other function is to indicate a
diagnostic result by means of the MIL (malfunction indica tor lamp) on the instrument panel. Sensors, switches
and solenoid valves are used as sensing elements.
The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation
to CVT system parts.
One or Two Trip Detection Logic of OBD-IIINFOID:0000000005928745
ONE TRIP DETECTION LOGIC
If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in
the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGIC
When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — 1st trip
If the same malfunction as that experienced during the fi rst test drive is sensed during the second test drive,
the MIL will illuminate. — 2nd trip
The “trip” in the “One or Two Trip Detection Logic” m eans a driving mode in which self-diagnosis is performed
during vehicle operation.
OBD-II Diagnostic Trouble Code (DTC)INFOID:0000000005928746
HOW TO READ DTC AND 1ST TRIP DTC
DTC and 1st trip DTC can be read by the following methods.
( with CONSULT-III or GST) CONSULT-III or GST (Generic Scan Tool) Examples: P0705, P0720 etc.
These DTC are prescribed by SAE J2012.
(CONSULT-III also displays the malfunctioning component or system.)
• 1st trip DTC No. is the same as DTC No.
• Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. How-
ever, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring or
occurred in the past and returned to normal.
CONSULT-III can identify them as shown below, therefore, CONS ULT-III (if available) is recom-
mended.
DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode for “ENGINE” with
CONSULT-III. Time data indicates how many times the vehicle was driven after the last detection of a DTC.
If the DTC is being detected curr ently, the time data will be “0”.
If a 1st trip DTC is stored in the ECM, the time data will be “1t”.
Freeze Frame Data and 1st Trip Freeze Frame Data
Revision: May 2010 2011 Versa
CVT-28
< SERVICE INFORMATION >[RE0F08B]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
The ECM has a memory function, which stores the driv
ing condition such as fuel system status, calculated
load value, engine coolant temperatur e, short term fuel trim, long term fuel trim, engine speed and vehicle
speed at the moment the ECM detects a malfunction.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data,
and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-III
or GST. The 1st trip freeze frame data can only be disp layed on the CONSULT-III screen, not on the GST. For
details, refer to EC-612, "
CONSULT-III Function (ENGINE)".
Only one set of freeze frame data (either 1st trip freez e frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data, and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
Both 1st trip freeze frame data and freeze frame dat a (along with the DTC) are cleared when the ECM mem-
ory is erased.
HOW TO ERASE DTC
The diagnostic trouble code can be erased by CONSULT- III, GST or ECM DIAGNOSTIC TEST MODE as
described following.
• If the battery cable is disconnected, the diagnosti c trouble code will be lost within 24 hours.
• When you erase the DTC, using CONSULT-III or GS T is easier and quicker than switching the mode
selector on the ECM.
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC
related to OBD-II. For details, refer to EC-542, "
Emission-related Diagnostic Information".
• Diagnostic trouble codes (DTC)
• 1st trip diagnostic trou ble codes (1st trip DTC)
• Freeze frame data
• 1st trip freeze frame data
• System readiness test (SRT) codes
• Test values
HOW TO ERASE DTC (WITH CONSULT-III)
•If a DTC is displayed for both ECM and TCM, it is necessary to be erased for both ECM and TCM.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Turn CONSULT-III ON and touch “TRANSMISSION”.
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. (The DTC in the TCM will be erased.) Then touch “BACK” twice.
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”.
7. Touch “ERASE”. (The DTC in the ECM will be erased.)
HOW TO ERASE DTC (WITH GST)
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Select Mode 4 with GST (Generic Scan Tool). For details, refer to EC-618, "
Generic Scan Tool (GST)
Function".
Malfunction Indicator Lamp (MIL)INFOID:0000000005928747
DESCRIPTION
PriorityItems
1 Freeze frame data Misfire — DTC: P0300 - P0306
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes CVT related items)
3 1st trip freeze frame data
Revision: May 2010 2011 Versa