2011 NISSAN LATIO height

BR-4
< SERVICE INFORMATION >
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000005928388
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000005928389
Tool number
(Kent-Moore No.)
Tool name Description
—
(J-46532)
Brake and clutch pedal height measure-
ment tool Measuring brake pedal height
38-PFM90.5
(—)
Pro-Cut PFM90 On-Car Brake Lathe Turning rotors
LFIA0227E
ALFIA0092ZZ
Tool name
Description
1. Flare nut crowfoot
2. Torque wrench Removing and installing brake piping
a: 10 mm (0.39 in) / 12 mm (0.47 in)
Pin punch Removing and installing reservoir tank pin
Tip diameter: 4 mm (0.16 in)
Power tool Removing nuts, bolts and screws
S-NT360
ZZA0515D
PIIB1407E
Revision: May 2010 2011 Versa

BR-6
< SERVICE INFORMATION >
BRAKE PEDAL
BRAKE PEDAL
Inspection and AdjustmentINFOID:0000000005928391
INSPECTION
1. Check brake pedal free height (H) from dash panel top surfaceusing Tool.
2. Check clearance between pedal stopper and threaded end of stop lamp switch (C
1) and ASCD cancel switch (C2), if equipped.
•
ADJUSTMENT
Tool number : — (J-46532)
AWFIA0557ZZ
Brake pedal free height (H) (from dash panel top surface) : Refer to BR-41, "Brake Pedal".
Brake pedal full stroke (S) : Refer to BR-41, "
Brake Pedal".
Clearance between pedal stopper and threaded end of stop
lamp switch (C
1) and ASCD cancel switch (C2), if equipped. : Refer to
BR-41, "Brake Pedal".
Revision: May 2010 2011 Versa

BRAKE PEDALBR-7
< SERVICE INFORMATION >
C
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G H
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M A
B
BR
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1. Loosen stop lamp switch and ASCD cancel switch, if equipped, by rotating it counterclockwise by 45 °.
2. Loosen lock nut on input rod, then rotate input rod to set pedal to the specified height, and tighten the lock nut.
CAUTION:
Make sure that the threaded end of input rod stays inside
clevis.
3. With the pedal pulled and held by hand, press stop lamp switch and ASCD cancel switch, if equipped, until their threaded end
contacts the brake pedal stopper.
4. With the threaded end of stop lamp switch and ASCD cancel switch, if equipped, contacting brake pedal stopper, rotate the
switches clockwise by 45 ° to secure.
CAUTION:
Make sure that the clearance (C) is within specification.
5. Check that the stop lamps go out when the brake pedal is released.
CAUTION:
Make sure that stop lamps go off when brake pedal is
released.
6. Start the engine and check the brake pedal for smooth operation.
Removal and InstallationINFOID:0000000005928392
COMPONENTS
REMOVAL
Lock nut : Refer to BR-21, "Removal and Installation".
SFIA3064E
1. Snap pin 2. Stop lamp switch3. Clip
4. Brake pedal assembly 5. Clevis6. Brake pedal pad
7. ASCD cancel switch (if equipped)
AWFIA0540GB
Revision: May 2010 2011 Versa

BR-22
< SERVICE INFORMATION >
BRAKE BOOSTER
4. Remove snap pin and clevis pin on the clevis of the brakebooster, and disconnect the input rod from the brake pedal.
5. Remove brake pedal nuts on pedal bracket.
6. Remove the cowl top. Refer to EI-24, "
Removal and Installation".
7. Remove between spacer and dash panel nut from dash panel.
8. Remove brake booster and spacer.
9. Remove spacer from brake booster.
INSTALLATION
1. Loosen lock nut to adjust input rod length (B) to the specified value.
2. Install spacer and gasket to brake booster and tighten spacer nut (brake booster side) to the specified torque.
CAUTION:
Be sure to install the gasket between brake booster and
dash panel.
3. After adjusting length (B), temporarily tighten lock nut to install brake booster assembly to dash panel.
4. Connect brake pedal to clevis of input rod with the clevis pin and snap pin.
5. Install brake pedal bracket nuts and tighten them to the specified torque.
6. Install master cylinder assembly. Refer to BR-15, "
Removal and Installation".
7. Adjust the height and play of brake pedal. Refer to BR-6, "
Inspection and Adjustment".
8. Tighten lock nut of input rod to the specified torque.
9. Install vacuum hose into brake booster. Refer to BR-23, "
Removal and Installation".
10. Install cowl top. Refer to EI-24, "
Removal and Installation".
11. Install instrument lower finisher. Refer to IP-11, "
Component Parts".
12. Bleed the air from the brake hydraulic system. Refer to BR-9, "
Bleeding Brake System".
SFIA2044E
Input rod length (B) : Refer to BR-42, "Brake Booster".
SGIA0060E
Revision: May 2010 2011 Versa

SERVICE DATA AND SPECIFICATIONS (SDS)BR-41
< SERVICE INFORMATION >
C
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G H
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M A
B
BR
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Brake PedalINFOID:0000000005928421
Unit: mm (in)
Check ValveINFOID:0000000005928422
Brake pedal free height (H) (from dash panel top surface) A/T, CVT model 172.4 - 182.4 (6.79 - 7.18)
M/T model 162.3 - 172.3 (6.39 - 6.78)
Brake pedal full stroke (S) 133 (5.24)
Clearance between the pedal stopper and threaded end of stop lamp switch (C
1) and ASCD cancel
switch (C
2), if equipped 0.74 - 1.96 (0.0291 - 0.0772)
AWFIA0557ZZ
When connected to booster side (1)
Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
[at vacuum of – 66.7 kPa (– 500 mmHg, – 19.69 inHg]
When connected to engine side (2) No vacuum will be applied
SFIA0210E
Revision: May 2010 2011 Versa

CLUTCH DISC, CLUTCH COVER AND FLYWHEELCL-17
< SERVICE INFORMATION >
DE
F
G H
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K L
M A
B
CL
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• Determine the wear limit of clutch facing (depth to the rivet head). If measurement exceeds specific ations, replace clutch disc.
Clutch Cover
• With the check clutch cover installed on vehicle Check the dia-
phragm spring toe height. If unevenness exceeds specifications,
adjust the height using Tool (A).
• Check clutch cover thrust ring for wear or breakage. If wear or breakage is found, replace clutch cover assembly.
NOTE:
• Worn thrust ring will generate a beating noise when tapped at the rivet using suitable tool.
• Broken thrust ring will make a clinking sound when cover is shaken up and down.
• If a trace of burn or discoloration is found on clutch cover pressure plate to clutch disc contact surface, repair the surface with sandpaper. If surface is damaged or distorted, replace the assembly.
Flywheel Runout
• Check contact surface of flywheel for slight burns or discoloration.Repair flywheel with emery paper.
• Check the flywheel runout. Refer to EM-97, "
Inspection" (HR16DE
models), EM-219, "
Inspection After Disassembly" (MR18DE mod-
els).
CAUTION:
Measure flywheel outer face (not on knock pin and clutch cover
mounting hole).
INSTALLATION
1. Clean clutch disc and input shaft splines to remove grease and dust caused by abrasion.
2. Apply recommended grease to clutch disc and input shaft splines. CAUTION:
Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage
to the clutch may result. Excessive grease may cause sl ip or shudder. If it adheres to CSC seal, it
will cause clutch fluid l eakage. Wipe off excess grease.
Clutch facing wear : Refer to
CL-19, "
Clutch Disc".
SCL229
Uneven limit of diaphragm
spring toe height: Refer to CL-19, "Clutch
Cover".
Tool number A : ST20050240 ( — )
PCIB1502E
PBIC2646E
Revision: May 2010 2011 Versa

SERVICE DATA AND SPECIFICATIONS (SDS)CL-19
< SERVICE INFORMATION >
DE
F
G H
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M A
B
CL
N
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SERVICE DATA AND SPECIFICATIONS (SDS)
Clutch Control SystemINFOID:0000000005929002
Clutch PedalINFOID:0000000005929003
Clutch DiscINFOID:0000000005929004
Clutch CoverINFOID:0000000005929005
Type of clutch control Hydraulic
Clearance between clutch pedal and ASCD switch threaded end
while clutch pedal is fully released (if equipped). 0.74 - 1.96 mm (0.0291 - 0.0772 in)
Clearance between clutch pedal and clutch interlock switch
threaded end while clutch pedal is fully depressed. 0.74 - 1.96 mm (0.0291 - 0.0772 in)
Engine type
HR16DEMR18DE
Model 200225
Facing size (outer dia. × inner dia. × thickness) 200 mm x 140 mm x 3.1 mm (7.87 in x
5.51 in x 0.122 in) 225 mm ×
160 mm × 3.2 mm (8.86 in ×
6.30 in × 0.126 in)
Thickness of disc assembly with load 7.1 - 7.5 mm (0.280 - 0.295 in) with 4,658
N (475 kg, 1,047 lb) 7.2 - 7.6 mm (0.283 - 0.299 in) with
5,394 N (550 kg, 1,213 lb)
Runout limit/diameter of the area to be measured 1.0 mm (0.039 in) / 190 mm (7.48 in) dia 1.0 mm (0.039 in) / 215 mm (8.46 in)
dia.
Maximum spline backlash (at outer edge of disc) 0.8 mm (0.031 in)0.9 mm (0.035 in)
Wear limit of facing (depth to the rivet head) 0.3 mm (0.012 in)0.3 mm (0.012 in)
Engine type HR16DEMR18DE
Set-load 4,658 N (475.1 kg, 1,047.1 lb) 5,394 N (550 kg, 1,213 lb)
Diaphragm spring lever height 29 - 31 mm (1.14 - 1.22 in)20 - 22 mm (0.79 - 0.87 in)
Uneven limit of diaphragm spring toe height 0.7 mm (0.028 in) or less0.7 mm (0.028 in) or less
Revision: May 2010 2011 Versa

EC-140
< COMPONENT DIAGNOSIS >[HR16DE]
P0031, P0032 A/F SENSOR 1 HEATER
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect air fuel ratio (A/F) sensor 1 harness connector.
2. Turn ignition switch ON.
3. Check the voltage between A/F sensor 1 harness connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E8, F8
• IPDM E/R harness connector E45
• 10 A fuse (No. 54)
• Harness for open or short between A/F sensor 1 and fuse
>> Repair or replace harness or connectors.
4.CHECK A/F SENSOR 1 HEATER OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK A/F SENSOR 1 HEATER
Refer to EC-141, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6.
6.REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1. Refer to EM-30, "
Exploded View".
CAUTION:
• Discard any sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new sensor, clean exhaust system threads usi ng Oxygen Sensor Thread Cleaner
[commercial service tool (J-43897-18 or J-43897-12)] an d approved Anti-seize Lubricant (commercial
service tool).
>> INSPECTION END
A/F sensor 1 Ground Voltage
Connector Terminal
F12 4 Ground Battery voltage
PBIB3308E
A/F sensor 1 ECM
Continuity
Connector Terminal Connector Terminal
F12 3F10 3Existed
Revision: May 2010 2011 Versa