FUEL INJECTOR AND FUEL TUBEEM-37
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c. Align center to insert quick connector straightly into fuel tube.
• Insert quick connector to fuel tube until the top spool on fuel
tube is inserted completely and the 2nd level spool is posi-
tioned slightly below quick connector bottom end.
CAUTION:
• Hold “A” position shown when inserting fuel tube into
quick connector.
• Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
• Insert until you hear a “click” sound and actually feel the engagement.
• To avoid misidentification of engagement with a similar sound, be sure to perform the next step.
d. Before clamping fuel feed hose with hose clamp, pull quick connector hard by hand holding “A” position. Make sure it is completely engaged (connected) so that it does not come out from fuel tube.
e. Install quick connector cap (1) to quick connector connection. • Install quick connector cap with the side arrow facing quickconnector side (fuel feed hose side).
CAUTION:
• Make sure that the quick connector and fuel tube aresecurely engaged with the quick connector cap mount-
ing groove.
• Quick connector may not be connected correctly if quick connector cap cannot be installed easily. Remove
the quick connector cap, an d then check the connection
of quick connector again.
f. Install fuel feed hose to hose clamp.
7. Installation of the remaining components is in the reverse order of removal.
InspectionINFOID:0000000006413311
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
NOTE:
KBIA0272E
PBIC3664E
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: May 2010 2011 Versa
OIL PAN (LOWER)EM-41
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InspectionINFOID:0000000005930946
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl
uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: May 2010 2011 Versa
OIL PAN (UPPER) AND OIL STRAINEREM-45
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• Press-fit to the dimensions specified.
CAUTION:
• Do not touch the grease applied to the oil seal lip.
• Be careful not to damage the rear oil seal mounting partof oil pan (upper) and cylinder block or the crankshaft.
• Install straight to make sure that oil seal does not curl or tilt.
d. After press-fitting the rear oil seal, completely wipe off any liquid gasket protruding to rear end surface side.
3. Install crankshaft sprocket, oil pump sprocket, oi l pump drive chain, and chain tensioner. Refer to EM-49,
"Exploded View".
4. Install timing chain and related parts. Refer to EM-49, "
Removal and Installation".
5. Install front cover and related parts. Refer to EM-49, "
Removal and Installation".
6. Install oil pan (lower). Refer to EM-39, "
Removal and Installation".
7. Install oil pan drain plug. • For installation direction of washer. Refer to EM-42, "
Component".
8. Installation of the remaining components is in the reverse order of removal. CAUTION:
Do not fill engine with engi ne oil until at least 30 minutes after oil pan is installed.
InspectionINFOID:0000000006413268
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. 1. Rear oil seal
A. Rear end surface of cylinder block
PBIC3761E
Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: May 2010 2011 Versa
EM-58
< ON-VEHICLE REPAIR >[HR16DE]
TIMING CHAIN
Check for cracks (A) and any excessive wear (B) at link plates and
roller links of timing chain. Replace timing chain as necessary.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl
uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
JPBIA0091ZZ
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakage Leakage
Exhaust gas —Leakage —
Revision: May 2010 2011 Versa
EM-60
< ON-VEHICLE REPAIR >[HR16DE]
CAMSHAFT
3. Remove camshaft sprocket (EXH) bolt and camshaft sprocket
(EXH) (1).
CAUTION:
• Hold the camshaft hexagonal part (A), and then secure the
camshaft.
• Never rotate crankshaft and camshaft separately, so as
not to contact valve with pist on in the following steps.
4. Turn the camshaft sprocket (INT) to the most advanced position. CAUTION:
Installation and removal of the camshaft sprocket (INT) must be done in the most advanced posi-
tion for the following reasons.
• The sprocket (C) and vane ( camshaft coupling) (B) are
designed to spin and move wi thin the range of a certain
angle.
• With the engine stopped and the vane in the most
retarded angle, it will not sp in because it is locked to the
sprocket side by the internal lock pin (A).
• If the camshaft sprocket bolts are turned in the situation
described above, the lock pi n will become damaged and
cause malfunctions because of the increased horizontal
load (cutting force) on the lock pin.
a. Remove camshaft bracket (No. 1) (1). • Loosen the bolts in several steps, and then remove them.
b. Apply the following air pressure to the No. 1 journal oil hole (A) of camshaft (INT) (1) shown using an air gun.
• Apply the air pressure into the oil hole on the second groovefrom the front of camshaft thrust.
• Proceed all the way through step “e” with the air pressure on.
ALBIA0659ZZ
PBIC3679E
: Engine front
ALBIA0660ZZ
Pressure : 300 kPa (3.0 bar, 3.1 kg/cm2, 44 psi) or more
ALBIA0661ZZ
Revision: May 2010 2011 Versa
CAMSHAFTEM-61
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• Attach the rubber nozzle narrowed to the top of the air gun to
prevent air leakage from the oil hole. Securely apply the air
pressure to the oil hole (A).
CAUTION:
• There are other oil holes in the side grooves. Never use the incorrect oil holes.
• Be sure not to damage the oil path with the tip of the air
gun.
• Wipe all the oil off the air gun to prevent oil from being
blown all over along with the air, and the area around the
air gun should be wiped wi th a rag when applying air
pressure. Eye protection should be worn as needed.
NOTE:
The air pressure is used to move the lock pin into the disengage position.
c. Hold the camshaft sprocket (INT) with hands, and then apply the power counterclockwise/clockwise alter-
natively.
• Finally rotate the sprocket of the camshaft sprocket (INT) counterclockwise [the direction shown by the
arrow ( )].
• Perform the work while applying the air pressure to the oil hole.
• If the lock pin is not released by hands, tap the camshaft sprocket (INT) (1) lightly with a plastic hammer.
• If the camshaft sprocket (INT) (1) is not rotated counterclock- wise even if the above procedures are performed, check the
air pressure and the oil hole position.
d. While doing the above, once you hear a click (the sound of the internal lock pin disengaging) from inside the camshaft sprocket
(INT), start turning the camshaft sprocket (INT) in the counter-
clockwise direction in the most advanced angle position.
• Keep the air pressure on.
• If there is no click, as soon as the vane-side (camshaft side)starts moving independently of the sprocket, the lock pin has
become disengaged.
• Make sure that it is in the most advanced angle position by seeing if the stopper pin groove (A) and the stopper pin hole (B) are matched up as shown.
e. Complete the applying procedure of air pressu re and the holding procedure of camshaft (INT).
f. Insert the stopper pin (A) into the stopper pin holes in the cam- shaft sprocket (INT) (1) and lock in the most advanced angle
position.
CAUTION:
No load is exerted on the stop per pin (spring reaction, etc.).
Since it comes out easily, secure it with tape (B) to prevent
it from coming out.
NOTE:
The stopper pin shows one example of a hexagonal wrench for
2.5 mm (0.098 in) [length of inserted section: approximately 15
mm (0.59 in)].
ALBIA0662ZZ
ALBIA0663ZZ
C : Most retarded angle (lock pin engaged)
D : Most advanced angle
PBIC3684E
ALBIA0664ZZ
Revision: May 2010 2011 Versa
EM-68
< ON-VEHICLE REPAIR >[HR16DE]
CAMSHAFT
Measure the diameter of valve lifter hole of cylinder head with an
inside micrometer (A).
VALVE LIFTER CLEARANCE
• (Valve lifter clearance) = (Valve lifter hole diameter) – (Valve lifter outer diameter)
• If out of the standard, referring to the each standard of va
lve lifter outer diameter and valve lifter hole diame-
ter, replace either or both valve lifter and cylinder head.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
• Perform this inspection only when DTC P0011 is de tected in self-diagnostic results of CONSULT-III
and it is directed according to inspect ion procedure of EC section. Refer to EC-135, "
Diagnosis Pro-
cedure".
• Check when engine is cold so as to pr event burns from the splashing engine oil.
1. Check engine oil level. Refer to LU-7, "
Inspection".
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release the fuel pressure. Refer to EC-499, "
Inspection".
b. Remove intake manifold. Refer to EM-27, "
Exploded View".
c. Disconnect ignition coil and injector harness connectors. Refer to EM-46, "
Exploded View".
Standard: Refer to
EM-112, "
Camshaft".
PBIC3184J
Standard: Refer to EM-112, "Camshaft".
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakage Leakage
Exhaust gas —Leakage —
Revision: May 2010 2011 Versa
CYLINDER HEADEM-73
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CYLINDER HEAD
Removal and InstallationINFOID:0000000005930960
REMOVAL
WARNING:
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
• Be sure to work in a well ventila
ted area and furnish workshop with a CO
2 fire extinguisher.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
1. Release fuel pressure. Refer to EC-499, "
Inspection".
2. Drain engine coolant and engine oil. Refer to CO-11, "
Changing Engine Coolant" and LU-8, "Draining".
CAUTION:
• Perform this step when the engine is cold.
• Never spill engine coolant and engine oil on drive belt.
3. Remove the following components and related parts. • Front fender protector (RH). Refer to EI-26, "
Removal and Installation".
• Generator. Refer to SC-25, "
Removal and Installation".
• Exhaust front tube. Refer to EX-5, "
Component".
• Exhaust manifold. Refer to EM-30, "
Exploded View".
• Intake manifold. Refer to EM-27, "
Exploded View".
• Fuel tube and fuel injector. Refer to EM-33, "
Exploded View".
• Water outlet. Refer to CO-24, "
Removal and Installation".
• Drive belt. Refer to EM-14, "
Removal and Installation".
• Front cover. Refer to EM-49, "
Exploded View".
• Camshaft. Refer to EM-59, "
Exploded View".
• Air cleaner assembly. Refer to EM-25, "
Removal and Installation".
1. Cylinder head assembly 2. Cylinder head bolt3. Washer
4. Cylinder head gasket A. Refer to EM-73
PBIC3731E
Revision: May 2010 2011 Versa