Problem Possible causes/consequences and
0050 SolutionsThe key cannot be
turned in the ignition
lock. The vehicle voltage is too low.
X
Switch off all non-essential consumers, e.g. the seat heating,
interior lighting, and try to turn the key again.
If this does not work:
X Check and, if necessary, replace the starter battery.
or
X Jump-start the vehicle.
or
X Consult a qualified specialist workshop. The key cannot be
turned in the ignition
lock. The steering lock has jammed mechanically.
X
Remove the key and insert it again into the ignition lock. Turn
the steering wheel from side to side while doing so. Headlamps and turn signals
G
Warning
The operating safety of your vehicle could be jeopardized if maintenance work is carried out
incorrectly. As a
result, you could lose control of the vehicle and cause an accident. In addition,
the safety systems may no longer be able to protect you or others as they are designed to do.
Always have maintenance work carried out at a qualified specialist workshop. The qualified
specialist workshop must have the necessary specialist knowledge and tools to carry out the
work required. We recommend visiting an authorized Sprinter Dealer. In particular, work relevant
to safety or on safety-related systems must be carried out at a qualified specialist workshop. Problem Possible causes/consequences and
0050 SolutionsThe headlamps are
fogged up
on
the inside. Air humidity is very high.
X
Drive with the headlamps switched on.
The headlamps are clear after a short distance. The headlamps are
fogged up
on
the inside. The headlamp housing is not sealed and moisture has been able
to enter.
X
Have the headlamps checked at a qualified specialist workshop. Windshield wipers
G
Warning
The operating safety of your vehicle could be jeopardized if maintenance work is carried out
incorrectly. As a
result, you could lose control of the vehicle and cause an accident. In addition,
the safety systems may no longer be able to protect you or others as they are designed to do. Troubleshooting
219
Practical advice
Z
Engine
Draining the fuel filter
If the 00BA
indicator lamp lights up, you must
drain the fuel filter.
! When the 00BA indicator lamp lights up,
drain the fuel filter with water separator
immediately. Otherwise, the engine may be
damaged.
0040Environmental note
When handling, storing and disposing of
diesel and diesel mixtures, please observe
the relevant regulations.
To this end, have the fuel filter with water
separator drained at a qualified specialist
workshop which
has
the necessary specialist
knowledge and tools to carry out the work
required, e.g. an authorized Sprinter Dealer.
The fuel filter with water separator is in the
engine compartment. X
Apply the parking brake and move the
automatic
transmission selector
lever to P.
X Switch off the diesel engine and open the
hood ( Y page 168).
X Place a suitable receptacle under drain
hose 0046.
X Turn the key to position 2 in the ignition
lock.
X Open drain plug 0047
immediately until
liquid
flows out of drain hose 0046. Make sure that the liquid flows into the receptacle under
drain hose
0046.
X Screw in drain plug 0047 as soon as
approximately 0.2 US qt (0.2 l) of liquid have been collected.
i The electric fuel pump stops the flow of
liquid automatically after 30 seconds.
X After draining, turn the key back to
position
0 in the ignition lock.
X Dispose of the liquid in an environmentally
responsible manner.
0040Environmental note
Have the drained liquid disposed of at a
qualified specialist workshop, e.g. an
authorized Sprinter Dealer.
X Drain the fuel filter again if the 00BA
indicator lamp remains lit.
! If the
00BA
indicator lamp remains lit even
after draining for the second time, have the
cause checked immediately at a qualified
specialist workshop, e.g. at an authorized
Sprinter Dealer. Bleeding the fuel system
Wheels and tires
General notes
The vehicle is equipped either with a spare
wheel or with
Premium tire sealant. The spare
wheel is under the rear of the vehicle
(Y page 185). The Premium tire sealant is
located in the stowage compartment in the
right-hand door sill ( Y page 184). G
Warning
Defective or worn tires, and underinflated or
overinflated tires, can cause significant
changes in the
vehicle's handling and braking
characteristics. There is an increased risk of
an accident. Wheels and tires
221
Practical advice
Z
Replace the tires, including the spare wheel,
at least every six years. They should be
replaced regardless of the degree of tread
wear. Check the tire pressure on the spare
wheel at regular intervals.
If you replace
a tire, we also recommend that
you replace the tire valve. G
Warning!
Only for vehicles without a tire pressure
monitor:
For safety reasons, we recommend that you
only use tire valves manufactured by
Schrader. These have been tested for use on
your vehicle.
Use only tire valves of type:
R TR 600 for the vehicle types 2500
R TR 418 for the vehicle types 3500
Using other tire inflation valves or valves
made by other manufacturers can result in
tire pressure loss and thereby impair the
operating safety of the vehicle.
You will find safety-relevant information on
tires and wheels in the "Tires and wheels"
section ( Y page 252).Preparing the vehicle
X Stop the vehicle as far away as possible
from traffic and
on a level, firm and non-slip
surface.
X Switch on the hazard warning lamps.
X Apply the parking brake.
X Move the selector lever of the automatic
transmission to position P.
X Any passengers should leave the vehicle,
ensuring that they are not endangered as
they do so.
X Place the warning triangle or hazard
warning lights at a suitable distance.
Observe legal requirements. Using tire sealant
You can use
the Premium tire sealant to seal
small punctures, particularly those in the tire
tread. Tire sealant can be used at outside
temperatures down to –22 ‡ (–30 †). G
Warning
Smoking, fire
and naked flames are prohibited
when handling tire sealant. Avoid creating
sparks. The tire
sealant could otherwise ignite
and cause a fire. G
Warning
Your safety is at particular risk and the tire
sealant is unable to repair a tire in the
following situations:
R if there are cuts or punctures in the tire
larger than 0.23 inches (6 mm)
R if the rim is damaged
R if you have driven with very low tire
pressures or with flat tires
Do not drive any further. Consult a qualified
specialist workshop which
has the necessary
specialist knowledge and tools to carry out
the work required.
For this reason, we recommend an authorized
Sprinter Dealer. In particular, work relevant to
safety or on safety-related systems must be
carried out at a qualified specialist workshop.
X Prepare the vehicle as described
(Y page 222).
X Before using Premium tire sealant, you
should stop the
vehicle so that the damage
on the tire is at the bottom.
X It is beneficial to the sealing process if you
remove the foreign body that has pierced
the tire, e.g. a screw or a nail.
X Remove the Premium tire sealant, the
accompanying "max. 50 mph" ("max.
80 km/h") sticker and the tire inflation
compressor from the stowage222
Wheels and tires
Practical advice
i
If the valve
insert is damaged or lost when
it is unscrewed, you can use the valve insert
of the tire sealant bottle after you have
used the tire sealant.
X Unscrew the valve insert from the valve of
the tire sealant bottle using the valve
extractor.
! Do not run
the electric air pump for longer
than 20 minutes without a break; otherwise
it may overheat.
The air pump can be used again once it has
cooled down.
X Push angled connecting piece 0047 located
on tire inflation
compressor hose 008A as far
as it will go onto valve 0072 and fix it in place.
X Push I on tire inflation compressor
switch 0046 and inflate the tire to the
recommended tire pressure ( Y page 281).
X Then, press 0 on tire inflation compressor
switch 0046.
The tire inflation compressor is
deactivated.
i The tire sealant is water-soluble. If tire
sealant escapes,
you
can wash it away with
water.
X Screw the valve cap onto tire valve 0072.
After filling with tire sealant, ( Y page 228).
After filling with tire sealant X
Turn the pressure release screw on
pressure gauge 0086 counter-clockwise and
bleed the system.
X Turn the key to position 0 in the ignition
lock.
X Pull the tire inflation compressor connector
out of the 12 V socket.
X Stow the tire inflation compressor, tire
sealant bottle 006F with the valve core
extractor and/or valve tool, the warning triangle and hazard warning lights inside
the vehicle.
X Remove angled connecting piece 0047 from
valve 006E of tire sealant filler bottle 006F and
screw the valve cap onto the valve. G
Warning
You must not exceed a maximum speed of
50 mph (80 km/h) .
The "max.
50 mph" (80 km/h) sticker must be
affixed within the driver's field of vision.
The vehicle's handling characteristics may be
affected.
X Pull away immediately.
This enables the tire sealant to distribute
inside the tire and create a more effective
seal.
X Stop after driving for about three minutes
and check the tire pressure using the tire
inflation compressor, for example.
i You must connect the angled connecting
piece on hose 008A of the tire inflation
compressor directly to
the tire valve on the
tire.
X Correct the tire pressure accordingly if it
does not correspond to the recommended
tire pressure ( Y page 281).
X To increase the tire pressure: switch on
the tire inflation compressor.
X To reduce the tire pressure: open the
pressure release screw on pressure
gauge 0086.
X Drive to the nearest workshop and have the
tire repaired or replaced.
X Clean the valve core extractor with clean
water.
X Have tire sealant bottle 006F replaced as
soon as possible at a qualified specialist
workshop, e.g. an authorized Sprinter
Dealer.228
Wheels and tires
Practical advice
Wheels with centering by wheel bolts:
0046
Wheel bolt for alloy wheel
0047 Wheel bolt for steel wheel
! For a
steel
wheel, only use the short wheel
bolts to install the steel spare wheel. Using
other wheel bolts to install the steel spare
wheel could damage the brake system.
X Screw in the wheel bolts and tighten them
lightly.
i On vehicles with
alloy wheels, you will find
short wheel bolts suitable for the steel
spare wheel in the vehicle tool kit.
For wheels with wheel nuts:
X On the front wheels, push the wheel nut
cover onto the wheel bolts.
X Screw in three wheel nuts over the fixing
discs of the wheel nut cover.
X Turn the wheel so that the wheel bolts are
in the middle of the holes.
X Screw on the rest of the wheel nuts.
X Slightly tighten all the wheel nuts.
Lowering the vehicle X
Open the pressure release screw on the
jack with pump lever slowly by one turn
(Y page 230).
X Carefully lower the vehicle.
X Put the jack aside. X
Pull the rod with the smallest diameter off
the pump lever.
The shortened pump lever serves as a lug
wrench extension.
X Starting with the middle rod, slide the lug
wrench extension as far as it will go onto
the lug wrench.
! Only use the jack pump lever middle rod
and the rod with the largest diameter as a
lug wrench extension.
Only slide the middle
rod as far as it will go onto the lug wrench.
The rods may otherwise bend and be
distorted to such an extent that they can
no longer be used as a pump lever for the
jack. Tightening torque pattern
0046—0087
Wheel bolts or wheel nuts
X Tighten all the wheel bolts or wheel nuts
evenly in the
sequence indicated using the
extended lug wrench.
! The tightening torque is:
R for wheel bolts:
177 lb-ft (240 Nm) (steel
wheel)/133 lb-ft (180 Nm) (alloy wheel)
R for wheel nuts: 133 lb-ft (180 Nm)
You can now install the hub caps on steel
wheels with wheel bolts. The installing
procedure depends on whether the hub cap
covers the whole wheel or just the center.
! With a hub cap that covers the whole
wheel, make sure the opening for the tire
valve is positioned over the valve. 232
Wheels and tires
Practical advice
Do not change Xenon bulbs yourself, but have
them replaced at a qualified specialist
workshop which has
the necessary specialist
knowledge and tools to carry out the work
required.
We recommend an authorized Sprinter Dealer
for this purpose. In particular, work relevant
to safety or on safety-related systems must
be carried out at a qualified specialist
workshop.
R To prevent short circuits, switch off the
lighting system before changing a bulb.
R Only touch new bulbs with a clean, lint-free
cloth or similar. Do not work with wet or
greasy fingers.
R Only install 12 V bulbs of the same type and
of the correct wattage.
R Have the headlamp setting checked
regularly.
R If the new bulb still does not light up consult
a qualified specialist workshop, e.g. an
authorized Sprinter Dealer.
R Have the following LEDs and bulbs replaced
at a qualified specialist workshop, e.g. an
authorized Sprinter Dealer:
-the additional turn signals in the exterior
mirrors
- the high-mounted brake lamp
- the Bi-Xenon bulbs
- the fog lamps
! Make sure the bulbs are always securely
installed. Changing bulbs
Front bulbs Lights Bulb type
0046
Additional turn signal
lamps in the exterior
mirrors PY 16 W
0047
Turn signal lamps PY 21 W
008A
Halogen headlamps:
low-beam headlamps H7 55 W
Bi-Xenon headlamps:
low-beam/high-beam
headlamps D1S–35 W
0088
Halogen headlamps:
high-beam headlamps H7 55 W
Cornering lamps H7 55 W
0086
Fog lamps H11 55 W
0087
Parking lamps/
standing lamps WY 5 W234
Electrical system
Practical advice
High-beam headlamps/cornering lamps,
low-beam headlamps, fog lamps
X
Switch off the lights.
X Open the hood (Y page 168).
X Press catches 0046 down.
X Lift housing cover 0047 in the direction of the
arrow and remove it. 008A
Low-beam headlamps
0088 Halogen low-beam headlamp/Xenon
cornering lamp headlamp
X Disconnect the connector from the bulb.
X Detach the retainer spring and remove the
bulb.
X Insert the new bulb so the base fits into the
recess of the socket.
X Attach the retainer spring and connect the
plug to the bulb.
X Insert housing cover 0047 into the lower
mounting points. X
Fold housing cover 0047 against the
headlamp casing.
X Push catches 0046 up until you feel them
engage.
Turn signal lamps X
Switch off the lights.
X Open the hood (Y page 168).
X Turn bulb holder 0046 counter-clockwise and
remove it.
X Turn the bulb counter-clockwise by
pressing lightly and pull it out of bulb
holder 0046
.
X Press a new bulb into bulb holder 0046 and
screw in clockwise.
X Insert bulb holder 0046 into the
lamp and turn
it clockwise.
Parking lamps and standing lamps X
Switch off the lights.
X Open the hood (Y page 168).
X Turn cap 0046 counter-clockwise and remove
it. Electrical system
235
Practical advice Z
X
Pull out the bulb holder with the bulb.
X Pull the bulb out of the bulb holder.
X Press a new bulb into the bulb holder.
X Insert the bulb holder into the reflector.
X Replace cap 0046 and turn it clockwise to the
stop.
Rear bulbs Cargo van/passenger van
Lights Bulb type
0046
High-mounted brake
lamp LED
0047
Brake lamps P 21 W
008A
Turn signal lamps PY 21 W
0088
Tail lamps/standing
lamps R 5 W
0086
License plate lamp W 5 W
0087
Rear fog lamps (driver's
side) P 21 W
006E
Backup lamps P 21 W Example platform
Lights Bulb type
006F
Perimeter lamp/
standing lamp R 5 W
0070
Turn signal lamps PY 21 W
0071
Brake lamps P 21 W
0072
Backup lamps P 21 W
0073
Rear fog lamps (driver's
side) P 21 W
0074
Tail lamps R 5 W
0075
License plate lamp R 5 W
Changing the rear bulbs (cargo van/
passenger van)
Rear light cluster236
Electrical system
Practical advice