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WARNING! (Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during hard
or prolonged braking, resulting in sudden brake
failure. This could result in a collision.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.(Continued)
WARNING! (Continued)
•Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in a collision.
Front/Rear Axle Fluid
For normal service, periodic fluid level checks are not
required. When the vehicle is serviced for other reasons
the exterior surfaces of the axle assembly should be
inspected. If gear oil leakage is suspected inspect the
fluid level. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further informa-
tion.
Front Axle Fluid Level Check
The front axle oil level needs to be between 1/8 in (3 mm)
below the bottom of the fill hole and the bottom of the fill
hole.
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CAUTION!
•Using a transmission fluid other than the manu-
facturer’s recommended fluid may cause deterio-
ration in transmission shift quality and/or torque
converter shudder. Using a transmission fluid
other than that recommended by the manufacturer
will result in more frequent fluid and filter
changes. Refer to “Fluids, Lubricants, and Genu-
ine Parts” in “Maintaining Your Vehicle” for fur-
ther information.
•The fluid level is preset at the factory and it does
not require adjustment under normal operating
conditions. If a transmission fluid leak occurs,
visit your authorized dealer immediately. Severe
damage to the transmission may occur. Your au-
thorized dealer has the proper tools to adjust the
fluid level accurately.
Fluid Level Check – 5.7L Engine
Check the fluid level while the transmission is at normal
operating temperature. This occurs after at least 15 miles
(25 km) of driving. At normal operating temperature the
fluid cannot be held comfortably between the fingertips.
To check the fluid level properly, the following procedure
must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
3. Fully apply the parking brake, and press the brake
pedal.
4. Place the shift lever momentarily in each gear position
ending with the shift lever in PARK.
5. Remove the dipstick, wipe it clean and reinsert it until
seated.
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6. Remove the dipstick again, and note the fluid level on
both sides. The fluid level should be between the “HOT”
(upper) reference holes on the dipstick at normal operat-
ing temperature. The fluid level is only valid if there is a
solid coating of oil on both sides of the dipstick. If the
fluid is low, add as required into the dipstick tube.Do
not overfill. After adding any quantity of oil through the
oil fill tube, wait a minimum of two minutes for the oil to
fully drain into the transmission before rechecking the
fluid level.
NOTE: If it is necessary to check the transmission below
the operating temperature, the fluid level should be
between the two “COLD” (lower) holes on the dipstick
with the fluid at approximately 70°F (21°C) (room tem-
perature). If the fluid level is correctly established at
room temperature, it should be between the “HOT”
(upper) reference holes when the transmission reaches
180°F (82°C). Remember it is best to check the level at the
normal operating temperature.CAUTION!
Be aware that if the fluid temperature is below 50°F
(10°C) it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading.
7. Check for leaks. Release parking brake.
To prevent dirt and water from entering the transmission
after checking or replenishing fluid, make certain that the
dipstick cap is properly reseated. It is normal for the
dipstick cap to spring back slightly from its fully seated
position, as long as its seal remains engaged in the
dipstick tube.
514 MAINTAINING YOUR VEHICLE
Page 523 of 587
Cavity CartridgeFuseMini
Fuse Description
J03 30 Amp Pink Trailer Tow
J04 25 Amp Natural Driver Door Node
J05 25 Amp Natural Passenger Door Node
J06 40 Amp Green Antilock Brakes
Pump/Stability Con-
trol System
J07 30 Amp Pink Antilock Brakes
Valve/Stability Control
System
J08 40 Amp Green Power Seat
J09 30 Amp Pink E-BrakeCavity Cartridge
FuseMini
Fuse Description
J10 30 Amp Pink Headlamp Wash Relay
Contact
J11 30 Amp Pink Drive Train Control
Module
J12 30 Amp Pink Rear Defroster
J13 60 Amp Yellow Main Ignition Off
Draw (IOD)
J14 20 Amp Blue Trailer Tow Lamps/
Park Lamps
J15 40 Amp Green Front Cabin Fan/
Blower
J17 40 Amp Green Starter Motor Solenoid
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Cavity CartridgeFuseMini
Fuse Description
M26 10 Amp RedDriver Door Switch
Bank
M27 10 Amp RedIgnition Switch/
Wireless Control
Module/Keyless Entry
Module
M28 15 Amp BluePowertrain Controller/
Transmission Control-
ler
M29 10 Amp RedTire Pressure Monitor
M30 15 Amp BlueJ1962 Diag Connector
M31 20 Amp YellowBackup Lamps
M32 10 Amp RedOccupant Restraint
ControllerCavity Cartridge
FuseMini
Fuse Description
M33 10 Amp RedPowertrain Controller/
Transmission Control-
ler
M34 10 Amp RedPark Assist Module/
Climate Control Sys-
tem Module/Infra Red
Sensor/Compass Mod-
ule
M35 15 Amp BlueLeft Rear Parklamps
M36 20 Amp YellowPower Outlet
M37 10 Amp RedAntilock Brakes/
Stability Control Sys-
tem Module
M38 25 Amp NaturalAll Door Lock &Un-
lock
524 MAINTAINING YOUR VEHICLE
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Chassis
ComponentFluid, Lubricant, or Genuine Part
Automatic Transmission MOPARATF+4Automatic Transmission Fluid or equivalent licensed
ATF+4 product.
Transfer Case – 3.6L Engine Shell Automatic Transmission Fluid 3353 or equivalent.
Transfer Case – 5.7L Engine MOPAR ATF+4Automatic Transmission Fluid or equivalent licensed
ATF+4 product.
Axle Differential (Front-Rear) We recommend you use MOPAR GL-5 Synthetic Axle Lubricant
SAE 75W-85.
Axle Differential (Rear) – 5.7L En-
gine With Electronic Limited-Slip
Differential (ELSD) We recommend you use MOPAR
GL-5 Synthetic Axle Lubricant
SAE 75W-85 with friction modifier additive.
Axle Differential (Rear) – 5.7L En-
gine Without Electronic Limited-Slip
Differential (ELSD) We recommend you use MOPAR
GL-5 Synthetic Axle Lubricant
SAE 75W-85.
Brake Master Cylinder MOPARDOT 3 Brake Fluid, SAE J1703 should be used. If DOT 3, SAE
J1703 brake fluid is not available, then DOT 4 is acceptable. Use only rec-
ommended brake fluids or equivalent.
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referring to the steps described under “Electronic Vehicle
Information Center (EVIC)/Oil Change Required” in
“Understanding Your Instrument Panel” for further in-
formation.
At Each Stop for Fuel
•Check the engine oil level about five minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required.
Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Check the fluid levels of the coolant reservoir, brake
master cylinder, power steering and transmission
(5.7L only) and add as needed.
•Check all lights and other electrical items for correct
operation.
At Each Oil Change
•Change the engine oil filter.
•Inspect the brake hoses and lines.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
Required Maintenance Intervals
Refer to the Maintenance Schedules on the following
pages for the required maintenance intervals.
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8,000 Miles (13,000 km) or
6 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil
filter.
❏ Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
8,000 miles (13 000 km).
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
16,000 Miles (26,000 km) or 12 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
16,000 miles (26 000 km).
❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
❏ Replace the air conditioning filter.
❏ Inspect the brake linings, replace if necessary.
❏ Inspect exhaust system. Perform the first inspection at 16,000 miles (26 000 km) or
12 months.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
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S540 MAINTENANCE SCHEDULES