DIAGNOSIS AND REPAIR WORK FLOWSTC-13
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work FlowINFOID:0000000006256124
DETAILED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
It is also important to clarify customer complaints before inspection. First of all, reproduce symptoms and
understand them fully. Ask customer about his/her complaints carefully. In some cases, it is necessary to
check symptoms by driving vehicle with customer.
CAUTION:
Customers are not professional. It is danger ous to make an easy guess like “maybe the customer
means that...,” or “maybe the cu stomer mentions this symptom”.
>> GO TO 2.
2.CHECK THE STATUS
1. Power steering fluid leakage and check the power steering fluid level. Refer to ST-30, "
Inspection".
2. Check the drive belt tension. Refer to EM-20, "
Checking".
3. Check the power steering gear for damages, cracks and fluid leakage. Refer to ST-46, "
Inspection".
4. Check the relief oil pressure. Refer to ST-52, "
Inspection".
>> GO TO 3.
3.DIAGNOSIS CHART BY SYMPTOM
Perform the diagnosis by symptom. Refer to STC-22, "
Diagnosis Procedure".
>> GO TO 4.
4.FINAL CHECK
Check the input/output standard values for the power steering control unit.
Are the power steering control unit input/output values within standard ranges respectively?
YES >> INSPECTION END
NO >> GO TO 2.
Revision: 2010 May2011 QX56
TM-4
Component Inspection (Shift Lock Solenoid) ........159
SELECTOR LEVER POSITION INDICATOR ..161
Component Function Check ................................ ..161
Diagnosis Procedure .............................................161
Component Inspection (Selector Lever Position
Indicator) ................................................................
163
SYMPTOM DIAGNOSIS ............................165
SYSTEM SYMPTOM ...................................... .165
Symptom Table ................................................... ..165
PERIODIC MAINTENANCE ..................... ..175
A/T FLUID ....................................................... .175
Inspection ............................................................ ..175
REMOVAL AND INSTALLATION ..............176
A/T SHIFT SELECTOR ................................... .176
Exploded View ..................................................... ..176
Removal and Installation .......................................176
Inspection and Adjustment ....................................177
CONTROL CABLE ..........................................178
Exploded View ..................................................... ..178
Removal and Installation .......................................178
Inspection and Adjustment ....................................179
SELECTOR LEVER POSITION INDICATOR ..180
Removal and Installation ..................................... ..180
TOW MODE SWITCH ......................................181
Removal and Installation ..................................... ..181
CONTROL VALVE & TCM ..............................182
Exploded View ..................................................... ..182
Removal and Installation .......................................182
Inspection and Adjustment ....................................186
PARKING COMPONENTS ..............................187
2WD ........................................................................ ..187
2WD : Exploded View ............................................187
2WD : Removal and Installation ............................187
2WD : Inspection ...................................................190
REAR OIL SEAL ..............................................192
2WD ........................................................................ ..192
2WD : Exploded View ............................................192
2WD : Removal and Installation ............................192
2WD : Inspection ...................................................193
4WD ........................................................................ ..193
4WD : Exploded View ............................................193
4WD : Removal and Installation ............................193
4WD : Inspection and Adjustment .........................194
OUTPUT SPEED SENSOR .............................195
2WD ........................................................................ ..195
2WD : Exploded View ...........................................195
2WD : Removal and Installation ............................195
2WD : Inspection and Adjustment .........................198
AIR BREATHER HOSE ....................................199
2WD ........................................................................ .199
2WD : Exploded View ...........................................199
2WD : Removal and Installation ............................199
4WD ........................................................................ .200
4WD : Exploded View ...........................................200
4WD : Removal and Installation ............................200
FLUID COOLER SYSTEM ...............................202
Exploded View ..................................................... .202
Removal and Installation .......................................202
Inspection and Adjustment ....................................204
UNIT REMOVAL AND INSTALLATION ...205
TRANSMISSION ASSEMBLY ..........................205
2WD ........................................................................ .205
2WD : Exploded View ...........................................205
2WD : Removal and Installation ............................205
2WD : Inspection and Adjustment .........................207
4WD ........................................................................ .207
4WD : Exploded View ...........................................208
4WD : Removal and Installation ............................208
4WD : Inspection and Adjustment .........................210
UNIT DISASSEMBLY AND ASSEMBLY ..211
TRANSMISSION ASSEMBLY ..........................211
Exploded View ..................................................... .211
Oil Channel ...........................................................222
Location of Needle Bearings and Bearing Races .222
Location of Snap Rings .........................................225
Disassembly ..........................................................226
Assembly ..............................................................243
Inspection ..............................................................267
OIL PUMP, 2346 BRAKE, FRONT BRAKE
PISTON .............................................................
270
Exploded View ..................................................... .270
Disassembly ..........................................................270
Assembly ..............................................................274
Inspection and Adjustment ....................................277
UNDER DRIVE CARRIER, FRONT BRAKE
HUB ..................................................................
279
Exploded View ..................................................... .279
Disassembly ..........................................................279
Assembly ..............................................................280
Inspection ..............................................................280
FRONT CARRIER, INPUT CLUTCH, REAR
INTERNAL GEAR .............................................
282
Exploded View ..................................................... .282
Disassembly ..........................................................283
Revision: 2010 May2011 QX56
PREPARATIONTM-9
< PREPARATION > [7AT: RE7R01B]
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Commercial Service ToolINFOID:0000000006226737
*: Always check with the Parts Department for the latest parts information. Tool name
Description
Power tool Loosening bolts and nuts
Drift
a: 22 mm (0.87 in) dia. Installing manual shaft oil seals
Drift
a: 64 mm (2.52 in) dia. Installing rear oil seal (4WD)
Pin punch
a: 4 mm (0.16 in) dia. Remove retaining pin
1. 315268E000* O-ring
2. 310811EA5A*
Charging pipe A/T fluid changing and adjustment
PBIC0190E
NT083
SCIA5338E
NT410
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Revision: 2010 May2011 QX56
TM-68
< ECU DIAGNOSIS INFORMATION >[7AT: RE7R01B]
TCM
ECU DIAGNOSIS INFORMATION
TCM
Reference ValueINFOID:0000000006226782
VALUES ON DIAGNOSIS TOOL
NOTE:
1. The CONSULT-III electrically displays shift timi
ng and lock-up timing (that is, operation timing of each
solenoid).
Check for time difference between actual shift timi ng and the CONSULT-III display. If the difference is
noticeable, mechanical parts (except solenoids, sens ors, etc.) may be malfunctioning. Check mechanical
parts in accordance with the specified diagnostic procedures.
2. Shift schedule (that implies gear position) on CONSULT-III may slightly differ from that is described in Ser-
vice Manual. This occurs because of the reasons as per the following:
- Actual shift schedule has more or less tolerance or allowance
- Shift schedule in Service Manual refers to the point where shifting starts
- Gear position on CONSULT-III indicates the point where shifting completes
3. Display of solenoid valves on CONSULT-III changes at t he start of shifting, while gear position is displayed
upon completion of shifting (which is computed by TCM).
CONSULT-III MONITOR ITEM
Item name Condition Value / Status (Approx.)
VHCL/S SE-A/T During driving Approximately equals the speed-
ometer reading.
ESTM VSP SIG During driving Approximately equals the speed-
ometer reading.
OUTPUT REV During driving (lock-up ON) Tachometer / Gear ratio
INPUT SPEED During driving (lock-up ON) Approximately equals the engine
speed.
F SUN GR REV During driving Revolution of front sun gear is indi-
cated.
F CARR GR REV During driving Revolution of front carrier is indi-
cated.
ENGINE SPEED Eng ine running Closely equals the tachometer
reading.
TC SLIP SPEED During driving Engine speed − Input speed
ACCELE POSI Accelerator pedal is released 0.0/8
Accelerator pedal is fully depressed 8.0/8
THROTTLE POSI Accelerator pedal is released 0.0/8
Accelerator pedal is fully depressed 8.0/8
ATF TEMP 1 Ignition switch ON Temperature of ATF in the oil pan is
indicated.
ATF TEMP 2 Ignition switch ON Temperature of ATF at the exit of
torque converter.
AT F T E M P S E 1 0 °C (32 ° F) – 20 °C (68 °F) – 80 °C (176 °F) 3.3 – 2.7 – 0.9 V
BATTERY VOLT Ignition switch ON Battery voltage (11 V – 14 V)
LINE PRES SOL During driving 0.2 – 0.6 A
TCC SOLENOID Slip lock-up is active 0.2 – 0.8 A
Lock-up is active 0.8 A
Other than the above 0 A
L/B SOLENOID Low brake is engaged 0.6 – 0.8 A
Low brake is disengaged 0 – 0.05 A
Revision: 2010 May2011 QX56
TM-94
< BASIC INSPECTION >[7AT: RE7R01B]
A/T FLUID
A/T FLUID
ChangingINFOID:0000000006226791
CAUTION:
Use only Genuine NISSAN Matic S ATF. Never mix with other ATF.
Using ATF other than Genuine NI
SSAN Matic S ATF will cause deteri oration in driveability and A/T
durability, and may damage the A/T, which is not covered by the INFINITI new vehicle limited war-
ranty.
When filling ATF, be careful not to scatte r heat generating parts such as exhaust.
1. Step 1
a. Install the O-ring (315268E000) (A) to the charging pipe (310811EA5A) (B).
2. Step 2
a. Use CONSULT-III to check that the ATF temperature is 40 °C (104 °F) or less.
b. Lift up the vehicle.
c. Remove the drain plug from the oil pan, and then drain the ATF.
d. When the ATF starts to drip, temporarily tighten the drain plug to the oil pan. NOTE:
Never replace drain plug and drain plug gasket with new ones yet.
e. Remove overflow plug from oil pan.
f. Install the charging pipe (A) to the overflow plug hole. CAUTION:
Tighten the charging pipe by hand.
g. Install the bucket pump hose (B) to the charging pipe. CAUTION:
Insert the bucket pump hose all the way to the end of the
charging pipe.
h. Fill approximately 3 liters (3-1/8 US qt, 2-5/8 lmp qt) of the ATF.
i. Remove the bucket pump hose to remove the charging pipe, and then temporarily tighten the overflow plug to the oil pan.
CAUTION:
Quickly perform the procedur e to avoid ATF leakage from
the oil pan.
j. Lift down the vehicle.
k. Start the engine and wait for approximately 3 minutes.
l. Stop the engine.
3. Step 3
a. Repeat “Step 2”.
4. Final Step
a. Use CONSULT-III to check that the ATF temperature is 40 °C (104 °F) or less.
b. Lift up the vehicle.
c. Remove the drain plug from the oil pan, and then drain the ATF.
Recommended fluid and fluid capacity : Refer to TM-296, "General Specification".
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Revision: 2010 May2011 QX56
A/T FLUIDTM-95
< BASIC INSPECTION > [7AT: RE7R01B]
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d. When the ATF starts to drip, tighten the drain plug to the oil pan to the specified torque. Refer to TM-182,
"Exploded View".
CAUTION:
Never reuse drain plug and drain plug gasket.
e. Remove overflow plug from oil pan.
f. Install the charging pipe (A) to the overflow plug hole. CAUTION:
Tighten the charging pipe by hand.
g. Install the bucket pump hose (B) to the charging pipe. CAUTION:
Insert the bucket pump hose all the way to the end of the
charging pipe.
h. Fill approximately 3 liters (3-1/8 US qt, 2-5/8 lmp qt) of the ATF.
i. Remove the bucket pump hose to remove the charging pipe, and then temporarily tighten the overflow plug to the oil pan.
CAUTION:
Quickly perform the procedure to avoid ATF leakage from
the oil pan.
j. Lift down the vehicle.
k. Start the engine.
l. Make the ATF temperature approximately 40 °C (104 °F).
NOTE:
The ATF level is greatly affected by the temperat ure. Always check the ATF temperature on “ATF TEMP
1” of “Data Monitor” using CONSULT-III.
m. Park vehicle on level surface and set parking brake.
n. Shift the selector lever through each gear pos ition. Leave selector lever in “P” position.
o. Lift up the vehicle when the ATF temperature reaches 40 °C (104 °F), and remove the overflow plug from
the oil pan.
CAUTION:
Perform “Step 4-o” with the engine at idle.
p. When the ATF starts to drip, tighten the overflow plug to the oil pan to the specified torque. Refer to TM-
182, "Exploded View".
CAUTION:
Never reuse overflow plug.
AdjustmentINFOID:0000000006226792
CAUTION:
Use only Genuine NISSAN Matic S ATF. Never mix with other ATF.
Using ATF other than Genuine NI SSAN Matic S ATF will cause deteri oration in driveability and A/T
durability, and may damage the A/T, which is not covered by the INFINITI new vehicle limited war-
ranty.
When filling ATF, be careful not to sca tter heat generating parts such as exhaust.
Always maintain the ATF temperature within between 35 °C (95 °F) and 45 °C (113 °F) while checking
with CONSULT-III when the ATF level adjustment is performed.
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Recommended fluid and fluid capacity : Refer to TM-296, "General Specification".
Revision: 2010 May2011 QX56
TM-96
< BASIC INSPECTION >[7AT: RE7R01B]
A/T FLUID
1. Install the O-ring (315268E000) (A) to the charging pipe
(310811EA5A) (B).
2. Start the engine.
3. Make the ATF temperature approximately 40 °C (104 °F).
NOTE:
The ATF level is greatly affected by the temperature. Always
check the ATF temperature on “ATF TEMP 1” of “Data Monitor”
using CONSULT-III.
4. Park vehicle on level surface and set parking brake.
5. Shift the selector lever through each gear position. Leave selec- tor lever in “P” position.
6. Lift up the vehicle.
7. Check the ATF leakage from transmission.
8. Remove overflow plug from oil pan.
9. Install the charging pipe (A) to the overflow plug hole. CAUTION:
Tighten the charging pipe by hand.
10. Install the bucket pump hose (B) to the charging pipe. CAUTION:
Insert the bucket pump hose all the way to the end of the
charging pipe.
11. Fill approximately 0.5 liters (1/2 US qt, 1/2 lmp qt) of the ATF.
12. Check that the ATF leaks when removing the charging pipe and the bucket pump hose. If the A TF does not leak, refill the ATF.
CAUTION:
Perform “Step 12” with the engine at idle.
13. When the ATF starts to drip, tighten the overflow pl ug to the oil pan to the specified torque. Refer to TM-
182, "Exploded View".
CAUTION:
Never reuse overflow plug.
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Revision: 2010 May2011 QX56
A/T FLUIDTM-175
< PERIODIC MAINTENANCE > [7AT: RE7R01B]
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PERIODIC MAINTENANCE
A/T FLUID
InspectionINFOID:0000000006288673
FLUID LEAKAGE
Check transaxle surrounding area (oil seal and plug etc.) for fluid leakage.
If anything is found, repair or replace damaged parts and adjust A/
T fluid level. Refer to TM-95, "
Adjustment".
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Revision: 2010 May2011 QX56