DIAGNOSIS SYSTEM (TRANSFER CONTROL UNIT)
DLN-23
< SYSTEM DESCRIPTION > [TRANSFER: ATX90A]
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WORK SUPPORT
*: “LOCK SLEEVE SENSOR” means transfer lock position sensor.
VHCL/S SEN-RR [km/h] X Wheel speed (rear) average calculated by
transfer control.
ENG SPEED [rpm] X Engine status via CAN communication line is
displayed.
INTERNL SPEED SEN [count] X Transfer internal speed sensor status is dis-
played.
TRANSFER TORQUE [Nm] X Commanded transfer communication torque is
displayed.
UNIT PARAMETER [A1 - A9, B1 - B9, C1 - C9, D1
- D9, E1 - E9, F1 - F9, G1 - G9, H1 - H9, J1 - J9] Unit parameter of transfer recognized by trans-
fer control unit is displayed.
Monitor item (Unit)
SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALS MAIN SIG-
NALS
Function Description
UNIT CHARACTERISTIC WRITE Writes the unit parameter of transfer to transfer control unit.
START CALIBRATION Perform initial calibration of transfer control unit.
LOCK SLEEVE SENSOR
* INITIALIZE Format learning the transfer lock position sensor written to transfer control unit.
LOCK SLEEVE SENSOR
* LEARNING Perform learning the transfer lock position sensor.
OIL DETERIORATION INFO RESET Format the transfer fl uid viscosity written to transfer control unit.
Revision: 2010 May2011 QX56
DLN-28
< ECU DIAGNOSIS INFORMATION >[TRANSFER: ATX90A]
TRANSFER CONTROL UNIT
CAUTION:
When using circuit tester to measure voltage for in
spection, be sure not to extend forcibly any con-
nector terminals.
Fail-SafeINFOID:0000000006222228
If any malfunction occurs in 4WD electrical system, and control unit detects the malfunction, 4WD warning
lamp on combination meter turns ON to indicate system malfunction.
When 4WD warning lamp is ON, vehicle changes to rear-wheel drive or shifts to 4-wheel drive (front-wheels
still have some driving torque).
29
(LG/R) Ground Hi-Lo position sensor 2
Input/
Output Engine
running
(Never
drive the
vehicle.)
Always 0 V
30
(R/B) Ground Transfer lock position
sensor (GND) —Always 0 V
31
(L/O) Ground Transfer internal speed
sensor (DIR)
Input IGN ONWhen changing the trans-
fer motor rota
tion direc-
tion.
32
(BR/R) Ground IGN SW Input IGN ON Battery voltage
IGN OFF 0V
35
(R) Ground 4WD shift SW (4H) Input IGN ON 4WD shift switch: 4H Battery voltage
4WD shift switch: Except
4H
0 V
36
(L/R) Ground Transfer fluid tempera-
ture sensor (GND)
—Always 0 V
38
(G/O) Ground
Transfer lock position
sensor signal Input IGN ON
39
(R/W) Ground Transfer internal speed
sensor power supply
InputIGN ON 8 V
IGN OFF 0V
41
(W/R) Ground Transfer control actuator
power supply Input Always Battery voltage
43
(G/R) Ground Motor drive B Input/
Output Transfer motor driving 0V - Battery voltage
44
(B) Ground GND — Always 0 V
45
(G/Y) Ground Motor drive A Input/
Output Transfer motor driving 0V - Battery voltage
46
(B) Ground Transfer control actuator
(GND)
—Always 0 V
Te r m i n a l N o .
(Wire color) Description
Condition Value (Approx.)
+ - Signal name Input/
Output
JPDIE0269GB
JPDIE0268GB
Revision: 2010 May2011 QX56
DLN-126
< SYMPTOM DIAGNOSIS >[FRONT PROPELLER SHAFT: 2F P15]
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000006222354
Use the chart below to help you find the cause of the symptom. If necessa ry, repair or replace these parts.
×: ApplicableReference
DLN-127, "
Inspection
"—
—
—
—
DLN-127, "
Inspection
"
DLN-127, "
Inspection
"
NVH of FRONT FINAL DRI VE in this section.
NVH of REAR FINAL DRI VE in this section.
NVH in FAX, RAX, FSU and RSU section.
NVH in WT section.
NVH in WT section.
NVH in FAX and RAX section.
NVH in BR section.
NVH in ST section.
Possible cause an d SUSPECTED PARTS
Uneven rotating torque
Center bearing improper installation
Excessive center bearing axial end play
Center bearing mounting (insulator) cracks, damage or deterioration
Excessive joint angle
Rotation imbalance
Excessive runout
DIFFERENTIAL
AXLE AND SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
Symptom Noise
××××××××××××××
Shake × × ××××××
Vibration ××××××× ×× × ×
Revision: 2010 May2011 QX56
DLN-134
< SYMPTOM DIAGNOSIS >[REAR PROPELLER SHAFT: 2F P26]
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000006222363
Use the chart below to help you find the cause of the symptom. If necessa ry, repair or replace these parts.
×: ApplicableReference
DLN-142, "
Inspection
"—
—
—
—
DLN-142, "
Inspection
"
DLN-142, "
Inspection
"
NVH of FRONT FINAL DRI VE in this section.
NVH of REAR FINAL DRI VE in this section.
NVH in FAX, RAX, FSU and RSU section.
NVH in WT section.
NVH in WT section.
NVH in FAX and RAX section.
NVH in BR section.
NVH in ST section.
Possible cause an d SUSPECTED PARTS
Uneven rotating torque
Center bearing improper installation
Excessive center bearing axial end play
Center bearing mounting (insulator) cracks, damage or deterioration
Excessive joint angle
Rotation imbalance
Excessive runout
DIFFERENTIAL
AXLE AND SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
Symptom Noise
××××××××××××××
Shake × × ××××××
Vibration ××××××× ×× × ×
Revision: 2010 May2011 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGDLN-141
< SYMPTOM DIAGNOSIS > [REAR PROPELLER SHAFT: 2S1410]
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SYMPTOM DIAGNOSIS
NOISE, VIBRATION, AND HARSHNESS (N VH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000006222436
Use the chart below to help you find the cause of t he symptom. If necessary, repair or replace these parts.
×: Applicable
Reference
DLN-142, "
Inspection
"—
—
—
—
DLN-142, "
Inspection
"
DLN-142, "
Inspection
"
NVH of FRONT FINAL DRI VE in this section.
NVH of REAR FINAL DRI VE in this section.
NVH in RAX and RSU section.
NVH in WT section.
NVH in WT section.
NVH in RAX section.
NVH in BR section.
NVH in ST section.
Possible cause and SUSPECTED PARTS
Uneven rotating torque
Center bearing improper installation
Excessive center bearing axial end play
Center bearing mounting (insulator) cracks, damage or deterioration
Excessive joint angle
Rotation imbalance
Excessive runout
DIFFERENTIAL
AXLE AND SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
Symptom Noise
××××××××××××××
Shake × × ××××××
Vibration ××××××× ×× × ×
Revision: 2010 May2011 QX56
DLN-148
< PRECAUTION >[FRONT FINAL DRIVE: R180A]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution Necessary for Steering W
heel Rotation after Battery Disconnect
INFOID:0000000006222372
NOTE:
Before removing and installing any control units, first tu rn the push-button ignition switch to the LOCK posi-
tion, then disconnect bot h battery cables.
After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnos is according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the bat tery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock wi ll remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect bot h battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Servicing Front Final DriveINFOID:0000000006222373
Before starting diagnosis of the vehicle, understand the symptoms well. Perform correct and systematic
operations.
Check for the correct installation status prior to re moval or disassembly. When matching marks are required,
be certain they do not interfere with the f unction of the parts they are applied to.
Overhaul should be done in a clean work area, a dust proof area is recommended.
Before disassembly, completely remove sand and mud from the exterior of the unit, preventing them from
entering into the unit during disassembly or assembly.
Always use shop paper for cleaning the inside of components.
Avoid using cotton gloves or a shop cloth to prevent the entering of lint.
Check appearance of the disassembled parts for dam age, deformation, and abnormal wear. Replace them
with new ones if necessary.
Gaskets, seals and O-rings should be replaced any time the unit is disassembled.
Clean and flush the parts sufficiently and blow them dry.
Be careful not to damage sliding surfaces and mating surfaces.
When applying sealant, remove the old sealant from the mating surface; then remove any moisture, oil, and
foreign materials from the application and mating surfaces.
In principle, tighten nuts or bolts gradually in severa l steps working diagonally from inside to outside. If a
tightening sequence is specified, observe it.
During assembly, observe the specified tightening torque.
Add new differential gear oil, petroleum jelly, or multi-purpose grease, as specified.
Revision: 2010 May2011 QX56
EM-4
< PRECAUTION >
PRECAUTIONS
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock wi ll remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect bot h battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Drain Engine Coolant and Engine OilINFOID:0000000006289509
Drain engine coolant and engine oil when engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000006289510
Before starting work, check no fire or sp ark producing items are in the work area.
Release fuel pressure before disconnecting and disassembly.
After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Handling High Pressure Fuel SystemINFOID:0000000006289511
High pressure fuel system components are betw een high pressure fuel pump and fuel injector.
Always release fuel pressure and never start the engine when performing removal and installation.
When removing or installing parts without releasing fuel pressure, fuel may be splashed and, if fuel contacts
skin or eyes, it may cause inflammation.
Precaution for Removal and DisassemblyINFOID:0000000006289512
When instructed to use SST, use specified tools. Always be careful to work safely, avoid forceful or unin-
structed operations.
Exercise maximum care to avoid damage to mating or sliding surfaces.
Cover openings of engine system with tape or the equival ent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organi zed way for easy troubleshooting and assembly.
When loosening nuts and bolts, as a basic rule, star t with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
where noted in the step.
Precaution for Inspection, Repair and ReplacementINFOID:0000000006289513
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precaution for Assembly and InstallationINFOID:0000000006289514
Use torque wrench to tighten bolts or nuts to specification.
When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
Replace with new gasket, packing, oil seal or O-ring.
Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
check that dowel pins are installed in the original position.
Revision: 2010 May2011 QX56
FRONT WHEEL HUB AND KNUCKLEFAX-9
< REMOVAL AND INSTALLATION > [2WD]
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8. Remove shock absorber mounting bolt from lower link. Refer to FSU-10, "Removal and Installation".
9. Separate upper link from steering knuckle, using the ball joint remover (commercial service tool), and
remove upper link.
CAUTION:
Temporarily tighten the nut to prevent damage to threads and to prevent the ball joint remover
from suddenly coming off.
Never damage ball joint boot.
10. Remove wheel hub and bearing assembly, and then remove splash guard.
11. Remove lower link from steering knuckle. CAUTION:
Never damage ball joint boot.
12. Remove steering knuckle.
13. Remove hub bolts (1) from wheel hub and bearing assembly, using the ball joint remover (A) (commercial service tool).
CAUTION:
Remove hub bolt only when necessary.
Never hammer the hub bolt to avoid impact to the wheel
hub and bearing assembly.
Pull out the hub bolt in a di rection perpendicular to the
wheel hub and bearing assembly.
14. Perform inspection after removal. Refer to FAX-9, "
Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
Place a suitable washer (A) as shown in the figure to install the hub
bolts (1) by using the tightening force of the nut (B).
CAUTION:
Check that there is no cl earance between wheel hub and
bearing assembly, and hub bolt.
Never reuse hub bolt.
Perform the final tightening of each of parts under unladen condi-
tions, which were removed when removing wheel hub and bearing
assembly and steering knuckle.
Never reuse cotter pin.
Perform inspection after installation. Refer to FA X - 9 , "
Inspection".
InspectionINFOID:0000000006225420
INSPECTION AFTER REMOVAL
Check components for deformation, cracks, and other damage. Replace it if necessary.
Ball Joint Inspection
Check boots of lower link and steering outer socket ba ll joint for breakage, axial play, and torque. Refer to
FSU-15, "
Inspection" and ST-46, "Inspection".
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-134, "FRONT WHEEL SENSOR :
Exploded View".
2. Check the wheel alignment. Refer to FSU-7, "
Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-64, "
Work Procedure".
JPDIF0299ZZ
JPDIF0300ZZ
Revision: 2010 May2011 QX56