BR-32
< REMOVAL AND INSTALLATION >
HYDRAULIC BOOSTER ASSEMBLY
Apply new brake fluid to grommet of between reservoir tank and grommet and ABS actuator and electric unit
(control unit).
Inspection and AdjustmentINFOID:0000000006222486
ADJUSTMENT BEFORE INSTALLATION
Input Rod Length adjustment
1. Loosen the lock nut (1) and adjust the input rod (2) to the speci-
fied length (A).
2. Tighten the lock nut to the specified torque.
INSPECTION AFTER INSTALLATION
Operation Check
1. Turn the ignition switch OFF.
2. Depress the brake pedal 20 times or more. NOTE:
The pressure loss in the accumulator results in a large brake pedal stroke. In addition to this, the brake
pedal depression becomes lighter in initial stage.
3. Check that the fluid level in the reservoir tank is MAX line.
4. Position the selector lever in P range to release the parking brake.
5. Turn the ignition switch ON to check the time between motor activation and motor stop.
6. After the motor is stopped, check that the ABS warn ing lamp and the VDC warning lamp in the combina-
tion meter are OFF when the engine is started.
7. Stop the engine (ignition switch OFF).
8. Turn the ignition switch ON and depress the brake pedal 4 to 5 times to check the time between motor activation and motor stop.
9. Turn the ignition switch OFF. Turn the ignition swit ch ON again. Check that the VDC warning lamp turns
ON when the brake pedal is depressed 15 to 20 times.
10. Check that the VDC warning lamp turns ON when the brake pedal is depressed 15 to 20 times after the lapse of 120 seconds or more after the ignition switch is turned ON again.
11. Perform the self-diagnosis for “ABS” with CONSULT- III and erase all the stored self-diagnosis results.
Function Check
1. Turn the ignition switch OFF.
2. Depress the brake pedal 20 times or more.
NOTE:
The pressure loss in the accumulator results in a large brake pedal stroke. In addition to this, the brake
pedal depression becomes lighter in initial stage.
3. Turn the ignition switch ON with the brake pedal depr essed to check that the clearance between the brake
pedal and the dash lower panel decreases. A : Refer to
BR-47, "
Brake Booster".
JPFIA0728ZZ
Motor operating time : 18 seconds or less
Motor operating time : 2 − 11 seconds
Revision: 2010 May2011 QX56
BRC-6
< PRECAUTION >[WITH VDC]
PRECAUTIONS
5. When the repair work is completed, re-connect bot
h battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006228176
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precaution for Brake SystemINFOID:0000000006222556
WARNING:
Clean any dust from the front brake and rear brake using a vacuum dust collector. Never blow by com-
pressed air.
Brake fluid use refer to MA-10, "
Fluids and Lubricants".
Never reuse drained brake fluid.
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off
immediately and wash with water if it gets on a painted surface.
Always confirm the specified tightening torque when installing the brake pipes.
After pressing the brake pedal more deeply or harder t han normal driving, such as air bleeding, check each
item of brake pedal. Adjust brake pedal if it is outside the standard value.
Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause
improper operation.
Always loosen the brake tube flar e nut with a flare nut wrench.
Tighten the brake tube flare nut to the specified torque with a crow-
foot (A) and torque wrench (B).
Always connect the battery terminal when moving the vehicle.
Turn the ignition switch OFF and disconnect the ABS actuator and
electric unit (control unit) harness connector or the battery negative
terminal before performing the work.
Check that no brake fluid leakage is present after replacing the parts.
Precaution for Brak e Control SystemINFOID:0000000006222557
Slight vibrations are felt on the brake pedal and the operation noises occur, when VDC function, TCS func-
tion, ABS function, EBD function, hill start assist function or brake limited slip differential (BLSD) function
operates. This is not a malfunction because it is caus ed by VDC function, TCS function, ABS function, EBD
function, hill start assist function or brake limited sl ip differential (BLSD) function that is normally operated.
When starting engine or when starting vehicle just after starting engine, brake pedal may vibrate or motor
operating noise may be heard from engine compartment. This is normal condition.
Brake stopping distance may become longer than models without ABS function depending on the road con-
ditions, when ABS function is operated on slippery r oad like rough road, gravel road or snowy road.
When a malfunction is indicated, always collect info rmation from the customer about conditions of occur-
rence, estimate cause and perform operation. Check brake booster operation, brake fluid level and brake
fluid leakage, as well as electrical system.
The optimum performance is achieved by control for V DC function, TCS function, ABS function, EBD func-
tion, hill start assist function or brake limited slip di fferential (BLSD) function when all of brakes, suspensions
PIIB3706J
JPFIA0001ZZ
Revision: 2010 May2011 QX56
SYSTEMBRC-29
< SYSTEM DESCRIPTION > [WITH VDC]
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side/decel G- sensor and wheel sensor, vehicle drivi ng conditions (conditions of understeer or oversteer) are
judged and vehicle stability is improved by brake forc e control on all 4 wheels and engine output control.
Control unit portion automatically improves driving st ability by performing brake force control as well as
engine output control, by transmitting drive signal to actuator portion according to difference between target
side slip amount and vehicle side slip amount
VDC function can be switched to non-operational status (OFF) by operating VDC OFF switch. In this case,
VDC OFF indicator lamp turns ON.
VDC function is not operate when 4WD mode is “4L”. (Models with 4WD system)
VDC warning lamp blinking while VDC function is in oper ation and indicates to the driver that the function is
in operation.
Slight vibrations are felt on the brake pedal and t he operation noises occur, when VDC function operates.
This is not a malfunction because it is caus ed by VDC function that is normally operated.
CONSULT-III can be used to diagnose the system diagnosis.
Fail-safe function is adopted. When a malfunction occurs in VDC function, the control is suspended for VDC
function, TCS function, hill start as sist function and brake limited slip di fferential (BLSD) function. The vehi-
cle status becomes the same as m odels without VDC function, TCS functi on, hill start assist function and
brake limited slip differential (BLSD) function. Ho wever, ABS function and EBD function are operated nor-
mally. Refer to BRC-25, "
Fail-safe".
NOTE:
VDC has the characteristic as de scribed here, but it is not the device that helps reckless driving.
SYSTEM DIAGRAM
NOTE:
Transfer control unit is applied to models with 4WD system.
INPUT SIGNAL AND OUTPUT SIGNAL
JPFIC0133GB
JPFIC0183GB
Revision: 2010 May2011 QX56
SYSTEMBRC-31
< SYSTEM DESCRIPTION > [WITH VDC]
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During a cornering, brake force (brake fluid pressu re) is applied on front wheel and rear wheel on the inner
side of turn. Moment directing towards the inner side of turn is generated. Understeer is prevented.
Applying braking during a cornering on a slippery road, when understeer tendency is judged large, engine
output is controlled as well as brake force (brake fluid pressure) of four wheels. Understeer tendency
decreases.
TCS FUNCTION
TCS FUNCTION : System DescriptionINFOID:0000000006222573
Wheel spin status of drive wheel is detected by wheel sensor of 4
wheels. Engine output and transmission shift status is controlled
so that slip rate of drive wheels is in appropriate level. When wheel
spin occurs on drive wheel, ABS ac tuator and electric unit (control
unit) perform brake force control of LH and RH drive wheels (apply
brake force by increasing brake fluid pressure of drive wheel) and
decrease engine torque by engine torque control. Wheel spin
amount decreases. Engine torque is controlled to appropriate
level.
TCS function can be switched to non-operational status (OFF) by
operating VDC OFF switch. In this case, VDC OFF indicator lamp
turns ON.
TCS function is not operate when 4WD mode is “4L”. (Models with
4WD system)
VDC warning lamp blinking while TCS function is in operation and indicates to the driver that the function is in operation.
Slight vibrations are felt on the brake pedal and the operation noises occur, when TCS function operates. This is not a malfunc-
tion because it is caused by TCS function that is normally oper-
ated.
CONSULT-III can be used to diagnose the system diagnosis.
Fail-safe function is adopted. W hen a malfunction occurs in TCS
function, the control is suspended for VDC function, TCS function,
hill start assist function and brake limited slip differential (BLSD)
function. The vehicle status becomes the same as models without VDC function, TCS function, hill start
assist function and brake limited slip differential (B LSD) function. However, ABS function and EBD function
are operated normally. Refer to BRC-25, "
Fail-safe".
SYSTEM DIAGRAM
NOTE:
JPFIC0137GB
JPFIC0138GB
JPFIC0139GB
Revision: 2010 May2011 QX56
BRC-34
< SYSTEM DESCRIPTION >[WITH VDC]
SYSTEM
Transfer control unit is appli
ed to models with 4WD system.
INPUT SIGNAL AND OUTPUT SIGNAL
Major signal transmission between each unit via communication lines is shown in the following table.
*1: Communication line between yaw rate/side/decal G s ensor and ABS actuator and electric unit (control unit)
*2: Models with 4WD system
EBD FUNCTION
EBD FUNCTION : System DescriptionINFOID:0000000006222575
By preventing rear wheel slip increase through rear wheel brake force (brake fluid pressure) control that is
electronically controlled when slight skip on front and r ear wheels are detected during braking, stability dur-
ing braking is improved.
JPFIC0184GB
Component Signal description
Yaw rate/side/decel G sensor Mainly transmits the following si
gnals to ABS actuator and electric unit (control unit) via com-
munication line
*1.
Yaw rate signal
Side G sensor signal
Decel G sensor signal
Transfer control unit
*2Mainly transmits the following si gnals to ABS actuator and electric unit (control unit) via CAN
communication.
Current 4WD mode signal
Combination meter Mainly receives
the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
ABS warning lamp signal
Revision: 2010 May2011 QX56
BRC-38
< SYSTEM DESCRIPTION >[WITH VDC]
SYSTEM
Brake limited slip differential (BLSD) function operates
while VDC function is in non-operational status (OFF)
by VDC OFF switch.
VDC warning lamp blinking while brake limited slip di fferential (BLSD) function is in operation and indicates
to the driver that the function is in operation.
Slight vibrations are felt on the brake pedal and the operation noises occur, when brake limited slip differen-
tial (BLSD) function operates. This is not a malfunction because it is caused by brake limited slip differential
(BLSD) function that is normally operated.
Fail-safe function is adopted. When a malfunction occurs in brake limited slip differential (BLSD) function,
the control is suspended for VDC function, TCS function, hi ll start assist function and brake limited slip differ-
ential (BLSD) function. The vehicle status becomes the same as models without VDC function, TCS func-
tion, hill start assist function and brake limited slip di fferential (BLSD) function. However, ABS function and
EBD function are operated normally. Refer to BRC-25, "
Fail-safe".
SYSTEM DIAGRAM
NOTE:
Transfer control unit is applied to models with 4WD system.
INPUT SIGNAL AND OUTPUT SIGNAL
Major signal transmission between each unit via communication lines is shown in the following table.
JPFIC0183GB
Component Signal description
Yaw rate/side/decel G sensor Mainly transmits the following si
gnals to ABS actuator and electric unit (control unit) via com-
munication line
*1.
Yaw rate signal
Side G sensor signal
Decel G sensor signal
ECM Mainly transmits the following si
gnals to ABS actuator and electric unit (control unit) via CAN
communication.
Accelerator pedal position signal
Engine speed signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
Target throttle position signal
TCM Mainly transmits the following si
gnals to ABS actuator and electric unit (control unit) via CAN
communication.
Shift position signal
Revision: 2010 May2011 QX56
NORMAL OPERATING CONDITIONBRC-133
< SYMPTOM DIAGNOSIS > [WITH VDC]
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NORMAL OPERATING CONDITION
DescriptionINFOID:0000000006222669
Symptom Result
Brake pedal slightly vibrates and operation sound (motor sound and sound from suspen-
sion) occurs when VDC function, TCS function, ABS function, EBD function, hill start assist
function and brake limited slip differential (BLSD) function operates. This is not a malfunction, The symptom
occurs VDC function
, TCS function, ABS
function, EBD function, hill start assist
function and brake limited slip differential
(BLSD) function that are normally operat-
ed.
Brake stopping distance may become longer than models without ABS function depending
on the road conditions, when
ABS function is operated on slip pery road like rough road,
gravel road or snowy road.
Brake pedal vibrates and operation sound occurs during sudden acceleration and corner-
ing, when VDC function, TCS function, hill start assist function and brake limited slip differ-
ential (BLSD) function is operated.
Brake pedal vibrates and motor sound from the engine room occurs, when the engine starts
or the vehicle starts just after starting the engine This is not a malfunction. The symptom
occurs during the brake fluid accumula-
tion in the accumulator and operational
check of the ABS actuator and electric
unit (control unit).
Acceleration may be felt insufficient depending on the road conditions. This is not a malfunction. The symptom occurs TCS function that puts the highest
priority to obtain the optimum traction
(stability).
TCS may operate momentarily, while driving on a road where friction coefficient varies, or
when downshifting or fully depressing accelerator pedal
ABS warning lamp and VDC warning lamp may turn ON, when the vehicle is on a rotating
turntable or is given a strong shaking or large vibrations on a ship while the engine is run-
ning.
In this case, restart the engine on a nor-
mal road. If the normal condition is re-
stored, there is no malfunction. In that
case, erase self-diagnosis result memory
for “ABS” with CONSULT-III.
VDC warning lamp may turn ON and VDC function, TCS function, hill start assist function
and brake limited slip differential (BLSD) function may not normally operate, when driving
on a special road the is extremely slanted (bank in a circuit course).
A malfunction in yaw rate/side/decel G sensor system may be detected when the vehicle
sharply turns during a spin turn, acceleration turn or drift driving while VDC function and
TCS function are OFF (VDC OFF switch is pressed and VDC OFF indicator lamp is in ON
status).
The vehicle speed does not increase, when the accelerator pedal is depressed while the
vehicle is on a 2-wheel chassis dynamometer for speedometer check.
This is not malfunction. (When checking
the vehicle on a chassis dynamometer,
operate VDC OFF switch so that TCS
function is OFF.)
The VDC warning lamp, ABS warn ing lamp and brake warning lamp turn ON and DTC
“C118E” may be detected in self-diagnosis resu lt of “ABS” when the brake pedal is exces-
sively operated, such as air bleeding. This is not a system malfunction because
this occurs due to the temporary de-
crease in accumulator fluid pressure. The
system returns to no
rmal condition when
the accumulator fluid pressure reaches
the specified pressure with the ignition
switch ON and the VDC warning lamp,
ABS warning lamp, a nd brake warning
lamp turn OFF. After these steps, ABS
self-diagnosis results are erased.
VDC OFF indicator lamp turns ON and TCS function is not operate when 4WD mode is “4L”.
(Models with 4WD system) This is not a malfunction. When the 4WD
mode becomes “4L” state, the TCS func-
tion is disabled. This function is enabled
when the 4WD mode becomes “AUTO”
or “4H”.
Revision: 2010 May2011 QX56
NORMAL OPERATING CONDITIONBRC-147
< SYMPTOM DIAGNOSIS > [BRAKE ASSIST (WITH PREVIEW FUNCTION)]
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SYMPTOM DIAGNOSIS
NORMAL OPERATING CONDITION
DescriptionINFOID:0000000006228295
PRECAUTIONS FOR PREVIEW FUNCTION
This system is only an aid to assist braking operation and is not a collision warning or avoidance device. It is
the driver ′s responsibility to stay alert, drive safely and be in control of the vehicle at all times.
As there is a performance limit to the Preview Function, never rely solely on this system. This system does
not correct careless inattentive or absent-minded driving, or overcome poor visibility in rain, fog, or other bad
weather. Reduce vehicle speed by depressing the brake pedal , in order to maintain a safe distance between
vehicles.
The system may not detect a vehicle ahead, depending on road or weather conditions. While the vehicle still
travels and the Brake Assist Syst em operates under normal conditions, the Preview Function may operate
improperly under the following conditions:
- When rain, snow or dirt adhere to the system sensor
- When strong light (for example, at sunrise or sunset ) is directly shining on the front of the vehicle
- Winding or hilly roads may cause the sensor to tem porarily not detect a vehicle in the same lane or may
detect objects or vehicles in other lanes.
- Vehicle position in the lane may cause the sensor to te mporarily not detect a vehicle in the same lane or may
detect objects or vehicles in other lanes.
The system will not detect:
- Pedestrians or objects in the roadway
- Oncoming vehicles in the same lane
- Motorcycles traveling offset in the travel lane as illustrated
When the Preview Function operates, the brake pedal may move slightly and may make a small noise. This is not a system malfunc-
tion.
JSFIA0390ZZ
Revision: 2010 May2011 QX56