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PRECAUTIONSDLK-9
< PRECAUTION >
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5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of a ll control units using CONSULT-III.
Precautions For Xenon Headlamp ServiceINFOID:0000000006225830
WARNING:
Comply with the follow ing warnings to prevent any serious accident.
Disconnect the battery cable (neg ative terminal) or the power supply fuse before installing, remov-
ing, or touching the xenon headlamp (bulb included). The xenon headlamp contains high-voltage
generated parts.
Never work with wet hands.
Check the xenon headlamp ON-OFF status after assem bling it to the vehicle. Never turn the xenon
headlamp ON in other conditions. Connect th e power supply to the vehicle-side connector.
(Turning it ON outside the lamp case m ay cause fire or visual impairments.)
Never touch the bulb glass immediately afte r turning it OFF. It is extremely hot.
CAUTION:
Comply with the follow ing cautions to prevent an y error and malfunction.
Install the xenon bulb securely. (I nsufficient bulb socket installation may melt the bulb, the connec-
tor, the housing, etc. by high-vol tage leakage or corona discharge.)
Never perform HID circuit inspection with a tester.
Never touch the xenon bulb glass with ha nds. Never put oil and grease on it.
Dispose of the used xenon bulb after p acking it in thick vinyl without breaking it.
Never wipe out dirt and cont amination with organic solven t (thinner, gasoline, etc.).
WorkINFOID:0000000006225831
After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check their
operational.
Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
Revision: 2010 May2011 QX56
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CAB MOUNTING INSULATORDLK-253
< REMOVAL AND INSTALLATION >
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Remove brake tube from connector (front wheel well LH and RH side). Refer to BR-22, "FRONT :
Exploded View"
Vehicle center side
Remove A/T control cable from manual lever. Refer to TM-178, "
Removal and Installation".
Separate parking brake rear cable (LH and RH) from parking brake front cable. Refer to PB-5, "
Removal
and Installation".
Remove engine room harness connector (frame assembly RH center side). Refer to PG-146, "
Engine
Room Harness"
- Remove harness connector protector.
- Disconnect chassis harness connector from engine room harness connector.
- Remove harness bracket bolt, and then remove engi ne room harness connector from frame assembly.
Vehicle rear side
Remove EVAP hose (canister side).
Remove rear final drive breather hose from air breather tube (body side). Refer to DLN-201, "
Removal
and Installation".
Disconnect body harness connector from chassis harness connectors (frame assembly LH rear side).
Refer to PG-150, "
Body Harness"
6. Set safety stand to frame assembly. Release arm of 2-pole lift.
7. Remove cab mounting insulator bolts.
8. Set arm of 2-pole lift to body side sill portion of body.
9. Slowly lift 2-pole lift.
CAUTION:
Check that there is no inte rference with the vehicle.
Check that all connection points are disconnected.
10. Remove cab mounting insulator.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
Before starting engine, check oil/fl uid levels including engine coolant and engine oil. If levels are
less than the required quantity, fill to the specified level. Refer to MA-10, "
Fluids and Lubricants".
Warm up engine thoroughly to check that there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Revision: 2010 May2011 QX56
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NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGDLN-105
< SYMPTOM DIAGNOSIS > [TRANSFER: ATX90A]
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NOISE, VIBRATION AND HARSHN ESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000006222323
Use the chart below to find the cause of the symptom. The number s indicate the order of the inspection. If necessary, repair or replace these
parts.
Reference
DLN-106, "
Inspection
"—
Front oil seal: DLN-109, "
Exploded View
"
Rear oil seal: DLN-111, "
Exploded View
"
—
—
—
SUSPECTED PARTS
(Possible cause)
TRANSFER FLUID (Level low)
TRANSFER FLUID (Wrong)
TRANSFER FLUID (Level too high)
LIQUID GASKET (Damaged)
OIL SEAL (Worn or damaged)
GEAR (Worn or damaged)
BEARING (Worn or damaged)
TRANSFER CASE (Damaged)
Symptom Noise 1 2 3 3 3
Transfer fluid leakage 4 1 2 2 3
Revision: 2010 May2011 QX56
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![INFINITI QX56 2011 Factory Service Manual
DLN-106
< PERIODIC MAINTENANCE >[TRANSFER: ATX90A]
TRANSFER FLUID
PERIODIC MAINTENANCE
TRANSFER FLUID
InspectionINFOID:0000000006222324
FLUID LEAKAGE
Check transfer surrounding area (oil seal, drain INFINITI QX56 2011 Factory Service Manual
DLN-106
< PERIODIC MAINTENANCE >[TRANSFER: ATX90A]
TRANSFER FLUID
PERIODIC MAINTENANCE
TRANSFER FLUID
InspectionINFOID:0000000006222324
FLUID LEAKAGE
Check transfer surrounding area (oil seal, drain](/manual-img/42/57033/w960_57033-1907.png)
DLN-106
< PERIODIC MAINTENANCE >[TRANSFER: ATX90A]
TRANSFER FLUID
PERIODIC MAINTENANCE
TRANSFER FLUID
InspectionINFOID:0000000006222324
FLUID LEAKAGE
Check transfer surrounding area (oil seal, drain plug, and filler plug etc.) for fluid leakage.
FLUID LEVEL
1. Remove filler plug (1) and gasket. Then check that fluid is filled
up from mounting hole for the filler plug.
CAUTION:
Never start engine whil e checking fluid level.
2. Set a new gasket onto filler plug (1), and install it on transfer and then tighten to the specified torque.
CAUTION:
Never reuse gasket.
DrainingINFOID:0000000006222325
1. Run the vehicle to warm up the transfer unit sufficiently.
2. Stop the engine.
3. Remove the drain plug (1) and drain transfer fluid.
4. Set a new gasket onto drain plug (1), and install it to transfer andtighten to the specified torque.
CAUTION:
Never reuse gasket.
RefillingINFOID:0000000006222326
1. Remove filler plug (1). Fill up with new transfer fluid up to mount-ing hole for the filler plug.
CAUTION:
Carefully fill the fluid. (Fill up for approximately 3 minutes.)
2. Leave the vehicle for 3 minutes, and check the fluid level again.
3. Set a new gasket onto filler plug, and install it on transfer and tighten to the specified torque.
CAUTION:
Never reuse gasket.
4. Perform learning of transfer fluid viscosity. Refer to DLN-47, "
Work Procedure".
Specified torque : 33 N·m (3.4 kg-m, 24 ft-lb)
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Specified torque : 33 N-m (3.4 kg-m, 24 ft-lb)
JPDIE0245ZZ
Fluid grade and Viscosity : Refer to
MA-10, "Fluids
and Lubricants".
Fluid capacity : Refer to DLN-124, "
Gen-
eral Specifications".
Specified torque : 33 N-m (3.4 kg-m, 24 ft-lb)
JPDIE0295ZZ
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DLN-110
< REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
FRONT OIL SEAL
1. Install front oil seal with a drift (A) (commercial service tool)
within the dimension (L) shown as follows.
CAUTION:
Never reuse front oil seal.
Apply transfer fluid onto circumference of oil seal.
2. Install the dust shield to the front shaft flange.
3. Install the front shaft flange.
4. Install the snap ring. CAUTION:
Never reuse the snap ring.
5. Install the O-ring to plug. CAUTION:
Never reuse the O-ring.
Never damage the O-ring.
6. Tighten the plug to specified torque.
7. Install front propeller shaft. Refer to DLN-129, "
Removal and Installation".
8. Fill with new transfer fluid, check fluid level and for fluid leakage. Refer to DLN-106, "
Inspection".
L : 5.3 – 5.7 mm
JPDIE0160ZZ
Revision: 2010 May2011 QX56
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![INFINITI QX56 2011 Factory Service Manual
DLN-112
< REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
REAR OIL SEAL
1. Install rear oil seal, with a drift (A) [SST: KV40104710 ( —
] within the dimension (L) show as follows.
CAUTION:
Never reu INFINITI QX56 2011 Factory Service Manual
DLN-112
< REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
REAR OIL SEAL
1. Install rear oil seal, with a drift (A) [SST: KV40104710 ( —
] within the dimension (L) show as follows.
CAUTION:
Never reu](/manual-img/42/57033/w960_57033-1913.png)
DLN-112
< REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
REAR OIL SEAL
1. Install rear oil seal, with a drift (A) [SST: KV40104710 ( —
] within the dimension (L) show as follows.
CAUTION:
Never reuse front oil seal.
Apply transfer fluid onto circumference of oil seal.
2. Install the dust shield to the rear companion flange.
3. Install the rear companion flange to main shaft. CAUTION:
Align the matching marks (A) of main shaft and rear com-panion flange.
Install bolt (A) (M12 ×1.75 mm) to main shaft, then install
the rear companion flange by hammering while pulling the
bolt.
4. Install the O-ring (3) to gap between rear companion flange (1) and main shaft (2).
CAUTION:
Never reuse the O-ring.
Never damage the O-ring.
5. Select adjusting shim. Refer to DLN-112, "
Adjustment".
6. Install adjusting shim.
7. Install the snap ring.
8. Install the rear propeller shaft. Refer to DLN-144, "
Removal and
Installation".
9. Check fluid level and for fluid leakage. Refer to DLN-106,
"Inspection".
AdjustmentINFOID:0000000006222333
ADJUSTING SHIM
1. Remove the snap ring.
2. Remove the adjusting shim.
3. Remove the O-ring.L : 2.8 – 3.2
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Revision: 2010 May2011 QX56
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![INFINITI QX56 2011 Factory Service Manual
DLN-122
< UNIT REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
TRANSFER ASSEMBLY
When installing the transfer to the
transmission, install the mount-
ing bolts following the standard below, tighten b INFINITI QX56 2011 Factory Service Manual
DLN-122
< UNIT REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
TRANSFER ASSEMBLY
When installing the transfer to the
transmission, install the mount-
ing bolts following the standard below, tighten b](/manual-img/42/57033/w960_57033-1923.png)
DLN-122
< UNIT REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
TRANSFER ASSEMBLY
When installing the transfer to the
transmission, install the mount-
ing bolts following the standard below, tighten bolts to the specified
torque.
When installing transfer breather hose, make sure t here are no pinched or restricted areas on the transfer
breather hose caused by bending or winding.
- Install the transfer breather hose (1) of transmission side with the
paint mark (A) facing upward and the mark (B) (: ) facing right
side.
- Install the transfer breather hose (1) of transfer side with the paint mark (A) facing upward, and insert breather hose to breather tube
(2) until dimension (B) shown as follows.
- Be sure to fix breather hose in (A) and (B) positions. Fix with the
paint mark facing upward in the (A) position.
Check oil level and check for oil leakage after installation. Refer to DLN-106, "
Inspection".
If replacing transfer assembly, perform writing unit parameter,
learning of fluid viscosity and initial calibration. Refer to DLN-42,
"Work Procedure".
Bolt symbol A B
Insertion direction Transfer to transmission Transmission to transfer
: Tightening the bolt with bracket
JPDIE0259ZZ
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B: 20 mm (0.79 in)
JPDIE0251ZZ
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Revision: 2010 May2011 QX56
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![INFINITI QX56 2011 Factory Service Manual
FRONT DIFFERENTIAL GEAR OILDLN-155
< PERIODIC MAINTENANCE > [FRONT FINAL DRIVE: R180A]
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PERIODIC MAINTENANCE
FRONT DIFFERENTIAL GEAR OIL
InspectionINFOID:0000000006222 INFINITI QX56 2011 Factory Service Manual
FRONT DIFFERENTIAL GEAR OILDLN-155
< PERIODIC MAINTENANCE > [FRONT FINAL DRIVE: R180A]
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PERIODIC MAINTENANCE
FRONT DIFFERENTIAL GEAR OIL
InspectionINFOID:0000000006222](/manual-img/42/57033/w960_57033-1956.png)
FRONT DIFFERENTIAL GEAR OILDLN-155
< PERIODIC MAINTENANCE > [FRONT FINAL DRIVE: R180A]
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PERIODIC MAINTENANCE
FRONT DIFFERENTIAL GEAR OIL
InspectionINFOID:0000000006222378
OIL LEAKAGE
Check that oil is not leaking from the front final drive assembly or around it.
OIL LEVEL
Remove filler plug (1) and check oil level from filler plug mounting
hole as shown in the figure.
CAUTION:
Never start engine while checking oil level.
Set a gasket on filler plug (1) and install it on final drive assembly. Refer to DLN-167, "
Exploded View".
CAUTION:
Never reuse gasket.
DrainingINFOID:0000000006222379
1. Stop engine.
2. Remove drain plug (1) and drain gear oil.
3. Set a gasket on drain plug (1) and install it to final drive assem- bly and tighten to the specified torque. Refer to DLN-167,
"Exploded View".
CAUTION:
Never reuse gasket.
RefillingINFOID:0000000006222380
1. Remove filler plug (1). Fill with new gear oil until oil level reaches the specified level near filler plug mounting hole.
2. After refilling oil, check oil level. Set a gasket to filler plug (1), then install it to final drive assembly. Refer to DLN-167,
"Exploded View".
CAUTION:
Never reuse gasket.
JPDID0312ZZ
JPDID0313ZZ
Oil grade and Viscosity : Refer to MA-10, "Fluids
and Lubricants".
Oil capacity : Refer to DLN-185, "
Gen-
eral Specifications".
JPDID0312ZZ
Revision: 2010 May2011 QX56