HYDRAULIC BOOSTER ASSEMBLYBR-31
< REMOVAL AND INSTALLATION >
C
DE
G H
I
J
K L
M A
B
BR
N
O P
2. Remove the reservoir tank mounting pin with a pin punch (com- mercial service tool).
3. Remove bolt and remove the reservoir tank and grommets from the ABS actuator and electric unit (control unit).
CAUTION:
Never drop the removed parts. The parts must not be
reused if they are dropped.
4. Slide the clamp and remove brake hose assembly.
5. Remove the brake tube with a flare nut wrench. CAUTION:
Never scratch the flare nut and the brake tube.
6. Remove the cap with a suitable tool (A).
7. Remove grommets and screws ( ) and remove motor/accumu- lator assembly harness.
8. Cut harness band. CAUTION:
Never damage the harness.
9. Remove motor/accumulator assembly from ABS actuator and electric unit (control unit).
10. Remove bushings and collars from motor/accumulator assem- bly.
11. Remove brackets and bushing fr om ABS actuator and electric
unit (control unit).
12. Remove pin mount.
13. After replacing motor/accumulator assembly, always follow the accumulator disposal procedure to discard the motor/accumulator assembly. Refer to BR-33, "
Disposal".
ASSEMBLY
Note the following, and assembly in the reverse order of disassembly.
Never use mineral oils such as kerosene or gasoline and rubber grease during the cleaning and assembly
process.
Never drop the removed parts when installing. The parts must not be reused if they are dropped.
Never allow foreign matter (e.g. dust) and oils ot her than brake fluid to enter the reservoir tank.
For non reusable parts, refer to BR-28, "
Exploded View".
When connecting motor/accumulator assembly harness, check the order of harness colors.
Temporarily tighten the brake tube flare nut to the motor/accumula- tor assembly and ABS actuator and electric unit (control unit) by
hand. Then tighten it to the specified torque with a crowfoot and
torque wrench.
CAUTION:
Never scratch the flare nut and the brake tube.
JPFIA0750ZZ
JPFIA0752ZZ
JPFIA0751ZZ
A: Black
B: Red
JPFIA0753ZZ
Revision: 2010 May2011 QX56
FRONT DISC BRAKEBR-39
< REMOVAL AND INSTALLATION >
C
DE
G H
I
J
K L
M A
B
BR
N
O P
2. Apply rubber grease to piston seals (1), and install them to cali- per.
CAUTION:
Never reuse piston seals.
3. Apply rubber grease to piston boots (1). Cover the piston (2) end with piston boot, and then install cylinder side lip on piston boots
securely into a groove on cylinder body.
CAUTION:
Never reuse piston boots.
4. Apply new brake fluid to pistons (1). Push piston into cylinder body by hand and push piston boots (2) piston-side lip into the
piston groove.
CAUTION:
Press the pistons evenly and var y the pressing point to pre-
vent cylinder inner wall from being rubbed.
5. Apply rubber grease to sliding pin boots, and install sliding pin boots to torque member.
6. Apply rubber grease to sliding pin, and install the cylinder body.
7. Install sliding pin bolts and tighten it to the specified torque. Refer to BR-34, "
BRAKE PAD : Exploded View".
BRAKE CALIPER ASSEMBLY : InspectionINFOID:0000000006222494
INSPECTION AFTER DISASSEMBLY
Check the following items and replace if necessary.
Cylinder Body
Check the cylinder inner wall for rust, wear, cracks or damage.
CAUTION:
Always clean with new brake fluid. Never clean wit h mineral oil such as gasoline and light oil.
Torque Member
Check the torque member for rust, wear, cracks or damage.
Pistons
Check the surface of the piston for rust, wear, cracks or damage.
CAUTION:
A piston sliding surface is plat ed. Never polish with sandpaper.
Sliding Pin and Sliding Pin Boot
Check the sliding pins and sliding pin boots for rust, wear, cracks or damage.
INSPECTION AFTER INSTALLATION
1. Check a drag of front disc brake. If any dr ag is found, follow the procedure described below.
2. Remove brake pads. Refer to BR-34, "
BRAKE PAD : Removal and Installation".
JPFIA0032ZZ
JPFIA0782ZZ
JPFIA0034ZZ
Revision: 2010 May2011 QX56
BR-46
< REMOVAL AND INSTALLATION >
REAR DISC BRAKE
CAUTION:
Always clean with new brake fluid. Never clean with mineral oil such as gasoline and light oil.
Torque Member
Check the torque member for rust, wear, cracks or damage.
Piston
Check the surface of the piston for rust, wear, cracks or damage.
CAUTION:
A piston sliding surface is plat ed. Never polish with sandpaper.
Sliding Pin, Sliding Pin Boot and Bushing
Check the sliding pins, sliding pin boots and bushing for rust, wear, cracks or damage.
INSPECTION AFTER INSTALLATION
1. Check a drag of rear disc brake. If any dr ag is found, follow the procedure described below.
2. Remove brake pads. Refer to BR-41, "
BRAKE PAD : Removal and Installation".
3. Press the piston. Refer to BR-41, "
BRAKE PAD : Removal and Installation".
4. Install brake pads. Refer to BR-41, "
BRAKE PAD : Removal and Installation".
5. Depress the brake pedal several times.
6. Check a drag of rear disc brake again. If any drag is found, disassemble the caliper. Refer to BR-44,
"BRAKE CALIPER ASSEMBLY : Disassembly and Assembly".
7. Burnish contact surfaces brake pads and disc rotor after refinishing or replacing disc rotor, or if a soft pedal occurs at very low mileage. Refer to BR-18, "
DISC ROTOR : Inspection and Adjustment".
Revision: 2010 May2011 QX56
BRC-6
< PRECAUTION >[WITH VDC]
PRECAUTIONS
5. When the repair work is completed, re-connect bot
h battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006228176
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precaution for Brake SystemINFOID:0000000006222556
WARNING:
Clean any dust from the front brake and rear brake using a vacuum dust collector. Never blow by com-
pressed air.
Brake fluid use refer to MA-10, "
Fluids and Lubricants".
Never reuse drained brake fluid.
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off
immediately and wash with water if it gets on a painted surface.
Always confirm the specified tightening torque when installing the brake pipes.
After pressing the brake pedal more deeply or harder t han normal driving, such as air bleeding, check each
item of brake pedal. Adjust brake pedal if it is outside the standard value.
Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause
improper operation.
Always loosen the brake tube flar e nut with a flare nut wrench.
Tighten the brake tube flare nut to the specified torque with a crow-
foot (A) and torque wrench (B).
Always connect the battery terminal when moving the vehicle.
Turn the ignition switch OFF and disconnect the ABS actuator and
electric unit (control unit) harness connector or the battery negative
terminal before performing the work.
Check that no brake fluid leakage is present after replacing the parts.
Precaution for Brak e Control SystemINFOID:0000000006222557
Slight vibrations are felt on the brake pedal and the operation noises occur, when VDC function, TCS func-
tion, ABS function, EBD function, hill start assist function or brake limited slip differential (BLSD) function
operates. This is not a malfunction because it is caus ed by VDC function, TCS function, ABS function, EBD
function, hill start assist function or brake limited sl ip differential (BLSD) function that is normally operated.
When starting engine or when starting vehicle just after starting engine, brake pedal may vibrate or motor
operating noise may be heard from engine compartment. This is normal condition.
Brake stopping distance may become longer than models without ABS function depending on the road con-
ditions, when ABS function is operated on slippery r oad like rough road, gravel road or snowy road.
When a malfunction is indicated, always collect info rmation from the customer about conditions of occur-
rence, estimate cause and perform operation. Check brake booster operation, brake fluid level and brake
fluid leakage, as well as electrical system.
The optimum performance is achieved by control for V DC function, TCS function, ABS function, EBD func-
tion, hill start assist function or brake limited slip di fferential (BLSD) function when all of brakes, suspensions
PIIB3706J
JPFIA0001ZZ
Revision: 2010 May2011 QX56
BRM-2
< VEHICLE INFORMATION >
BODY EXTERIOR PAINT COLOR
VEHICLE INFORMATION
BODY EXTERIOR PAINT COLOR
Body Exterior Paint ColorINFOID:0000000006248483
NOTE:
•S: Solid
2S: Solid + Clear
CS: Color clear solid
M: Metallic
P: 2-Coat pearl
3P: 3-Coat pearl
FPM: Iron oxide pearl Component
Color code BQAA BK23 BKH3 BK51 BL50 BJAE
Description White Silver Black Gray
Brownish
Purple Grayish
Green
Paint type
note3P M 2S M P M
Hard clear
coat ××××××
1 Front grille Chromium
plateCr Cr Cr Cr Cr Cr
2 Front bumper fascia Body color BQAA BK23 BKH3 BK51 BL50 BJAE
3 Over fender Body color B QAA BK23 BKH3 BK51 BL50 BJAE
4 Front fender duct Chromium
plate
Cr Cr Cr Cr Cr Cr
5 Door
outside
mirror
Cover Body color BQAA BK23 BKH3 BK51 BL50 BJAE
6 Front pillar finisher Black G01 G01 G01 G01 G01 G01
7 Back door air spoiler Body color BQAA BK23 BKH3 BK51 BL50 BJAE
8 Door outside handle Chromium
plate
Cr Cr Cr Cr Cr Cr
9 Side step Body color BQAA BK23 BKH3 BK51 BL50 BJAE
10 Rear bumper fascia Body color BQAA BK23 BKH3 BK51 BL50 BJAE
11 Back door finisher Chromium
plateCr Cr Cr Cr Cr Cr
JSKIA1965ZZ
Revision: 2010 May2011 QX56
LOCATION OF PLASTIC PARTSBRM-59
< SERVICE DATA AND SPECIFICATIONS (SDS)
C
DE
F
G H
I
J
L
M A
B
BRM
N
O P
Location of Plastic PartsINFOID:0000000006248514
Component Material Component Material
1 Upper windshield molding PVC + Stainless 12 High mount stop lampLens PMMA
2 Front combination lamp Lens PC Housing ABS
Housing PP 13 Back door air spoiler ABS
3 Front grille ABS 14 Side window glass molding Stainless
4 Bumper fascia PP + EPM 15 Door outside molding PVC + Stainless
5 Front fog lamp Lens Glass 16 Door outside handle PC + ABS
Housing
PBT + ASA +
Glass fiber 17 Side step Side step re-
inforcement
Aluminum
6 Fender protector Front PP Kicking plate PP
Rear PP 18 Reflector ABS
7 Over fender Front PP + EPDM
19Rear combination lamp
(Rear fender)
Lens PMMA
Rear PP + EPDM Housing ABS
8 Front fender duct ABS Rear combination lamp
(Back door)Lens PMMA
9 Door outside mirror Housing ABS Housing PC + ASA
Cover ABS 20 Back door finisher Upper ABS
10 Front pillar finisher PC + PET Lower ABS
11 R o o f r a c k Front cover ABS
21 License plate lampLens PC
Center cover ABS Housing PC
Rear cover PC + PET
Pipe Aluminum
JSKIA1953ZZ
Revision: 2010 May2011 QX56
CCS-72
< BASIC INSPECTION >[ICC]
LASER BEAM AIMING ADJUSTMENT
LASER BEAM AIMING ADJUSTMENT
DescriptionINFOID:0000000006224293
OUTLINE OF LASER BEAM AIMING ADJUSTMENT
Always adjust the laser beam aiming after removing and installing or replacing the ICC sensor.
CAUTION:
The system does not operate normally
unless the laser beam aiming adjustment is performed. Always
perform it.
1. Set the ICC target board [SST: KV99110100 (J-45718)] to the correct position in front of the vehicle.
2. Set the laser beam aiming mode (“LASER BEAM AD JUST” on “Work support”) with CONSULT-III, and
then perform the adjustment according to the displa y. (Manually turn the up-down direction adjusting
screw for vertical adjustment. ICC sensor adjusts the automatic aiming for the horizontal direction.)
CAUTIONARY POINT FOR LASER BEAM AIMING ADJUSTMENT
CAUTION:
For laser beam aiming adjustment, choose a level location where a view can be obtained without any
obstruction as far as 12 m (39 ft) or more in the forward direction.
Adjust laser beam aiming for 5 second s or more after starting engine.
Adjust the laser beam aiming with CONSULT-III. (The laser beam aiming cannot be adjusted without
CONSULT-III.)
Never enter the vehicle during laser beam aiming adjustment.
Never look directly into the laser beam sour ce (ICC sensor body window) during laser beam aiming
adjustment.
Laser beam aiming adjustment is performed at idle. At this time, turn the headlamps OFF.
Work Procedure (Preparation)INFOID:0000000006224294
1.ADVANCE PREPARATION FOR LASER BEAM AIMING ADJUSTMENT
1. Adjust all tire pressure to the specified value.
2. Empty the vehicle. (Remove any luggage from the passenger compartment, luggage room, etc.)
3. Shift the selector lever to “P” pos ition, and release the parking brake.
4. Fully fill the fuel tank, and then check that t he coolant and oils are filled up to correct level.
5. Clean off the ICC sensor body window with a soft cloth.
>> Go to CCS-72, "
Work Procedure (Setting The ICC Tar-
get Board)".
Work Procedure (Setting The ICC Target Board)INFOID:0000000006224295
DESCRIPTION
Accurate adjustment of the laser beam requires t hat the ICC target board be accurately positioned.
CAUTION:
If the laser beam is adjusted with the ICC target board in the incorrect position, the ICC system does
not function normally.
1.ICC TARGET BOARD HEIGHT ADJUSTMENT
1 : ICC sensor
JSOIA0372ZZ
Revision: 2010 May2011 QX56
CHG-26
< REMOVAL AND INSTALLATION >
ALTERNATOR
Type: A002TX1491
Removal and InstallationINFOID:0000000006274878
REMOVAL
1. Disconnect the battery cable from the negative terminal. Refer to PG-164, "Removal and Installation".
2. Remove front under cover. Refer to EXT-25, "
Removal and Installation".
3. Remove drive belt. Refer to EM-20, "
Removal and Installation".
4. Disconnect engine oil pressure switch connector (A) and alter- nator connector (B).
5. Remove harness bracket bolt (C).
6. Remove “B” terminal nut (D) and disconnect “B” terminal har- ness.
JMMIA0363GB
1. Rear bearing 2. Rotor assembly 3. Retainer
4. Front bearing 5. Front bracket assembly 6. Pulley
7. Pulley nut 8. Stator assembly 9. IC voltage regulator assembly
10. Diode assembly 11. Rear bracket assembly 12. Terminal set
Refer to GI-4, "
Components" for symbols in the figure.
JMMIA0364ZZ
Revision: 2010 May2011 QX56