EC-310
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P0420, P0430 THREE
WAY CATALYST FUNCTION
6. Remove all ignition coil harness connectors to avoi d the electrical discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - 0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for approximately 3 seconds, and check whether spark is generated between the spark plug and the grounded
metal portion.
CAUTION:
Never place the spark plug and the ignition coil within 50
cm (19.7 in) each other. Be careful not to get an electrical
shock while checking, becau se the electrical discharge
voltage becomes 20 kV or more.
It might damage the ignition coil if the gap of more than 17 mm (0.66 in) is made.
NOTE:
When the gap is less than 13 mm (0.52 in), a spark might be generated even if the coil is malfunc-
tioning.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 7.
7.CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a non-malfunctioning spark plug.
3. Crank engine for approximately 3 seconds, and rec heck whether spark is generated between the spark
plug and the grounded metal portion.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Check ignition coil, power transistor and their circuits. Refer to EC-506, "
Diagnosis Procedure".
8.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal?
YES >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-132, "
Spark Plug".
NO >> Repair or clean spark plug. Then GO TO 9.
9.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for approximately 3 seconds, and rec heck whether spark is generated between the spark
plug and the grounded portion.
Is the inspection result normal?
YES >> INSPECTION END Spark should be generated.
JMBIA0066GB
Spark should be generated.
SEF156I
Spark should be generated.
Revision: 2010 May2011 QX56
P0420, P0430 THREE WAY CATALYST FUNCTIONEC-311
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NO >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to
EM-132, "Spar k
Plug".
10.CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
2. Remove fuel injector assembly. Refer to EM-49, "
Removal and Installation".
Keep fuel hose and all fuel injectors connected to fuel tube.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all fuel injector harness connectors disconnected.
5. Turn ignition switch ON.
6. Check that fuel does not drip from fuel injector.
Does fuel drip from fuel injector?
YES >> Replace the fuel injector(s) from which fuel is dripping.
NO >> GO TO 11.
11 .CHECK INTERMITTENT INCIDENT
Refer to GI-40, "
Intermittent Incident".
Is the inspection result normal?
YES >> Replace three way catalyst assembly.
NO >> Repair or replace harness or connector.
Revision: 2010 May2011 QX56
EC-364
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P0524 ENGINE OIL PRESSURE
P0524 ENGINE OIL PRESSURE
DTC LogicINFOID:0000000006288342
DTC DETECTION LOGIC
NOTE:
If DTC P0524 is displayed with DTC P0075 or P0081,
perform trouble diagnosis for DTC P0075 or P0081
first. Refer to EC-193, "
DTC Logic".
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING-I
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confi rm that battery voltage is between 10 V and 16 V at
idle.
>> GO TO 2.
2.PRECONDITIONING-II
Check oil level and oil pressure. Refer to LU-7, "
Inspection".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Proceed to LU-7, "
Inspection".
3.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III
1. Select “DATA MONITOR” mode with CONSULT-III.
2. Maintain the following conditions for at least 20 consecutive seconds.
CAUTION:
Always drive at a safe speed.
3. Check 1st trip DTC.
WITH GST
Follow the procedure “With CONSULT-III” above.
Is 1st trip DTC detected?
YES >> Proceed to EC-365, "Diagnosis Procedure"
DTC No.Trouble diagnosis name
(Trouble diagnosis content) Detecting condition Possible cause
P0524 ENGINE OIL PRESSURE
(Engine oil pressure too low) Engine oil pressure is low because
there is a gap between angle of target
and phase-control angle. Engine oil pressure or level too low
Crankshaft position sensor
Camshaft position sensor
Intake valve timing control solenoid valve
Accumulation of debris to the signal pick-up por-
tion of the camshaft
Timing chain installation
Foreign matter caught in the oil groove for intake valve timing control
ENG SPEED More than 1,700 rpm
COOLAN TEMP/S More than 70 °C (158 °F)
Selector lever 1st or 2nd position
Driving location uphill Driving vehicle uphill
(Increased engine load will help maintain the driving
conditions required for this test.)
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P0524 ENGINE OIL PRESSUREEC-365
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NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006288343
1.CHECK OIL PRESSURE WARNING LAMP
1. Start engine.
2. Check oil pressure warning lamp and confirm it is not illumi- nated.
Is oil pressure warning lamp illuminated?
YES >> Proceed to LU-7, "Inspection".
NO >> GO TO 2.
2.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-179, "
Component Inspection (Intake Valve Timing Control Solenoid Valve)".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace malfunctioning intake valve timing control solenoid valve.
3.CHECK CRANKSHAFT POSITION SENSOR
Refer to EC-301, "
Component Inspection (Crankshaft Position Sensor)".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace crankshaft position sensor.
4.CHECK CAMSHAFT PO SITION SENSOR
Refer to EC-306, "
Component Inspection (Camshaft Position Sensor)".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace malfunctioning camshaft position sensor.
5.CHECK CAMSHAFT SPROCKET (SIGNAL PLATE)
Check the following.
Accumulation of debris to the signal plate of camshaft sprocket (INT)
Chipping signal plate of camshaft sprocket (INT)
Is the inspection result normal?
YES >> GO TO 6.
NO >> Remove debris and clean the signal plate of camshaft sprocket (INT) or replace camshaft sprocket (INT).
Refer to EM-61, "
Exploded View".
6.CHECK TIMING CHAIN INSTALLATION
Check service records for any recent repairs that may cause timing chain misaligned.
Are there any service records that may cause timing chain misaligned?
YES >> Check timing chain installation. Refer to EM-61, "Exploded View".
NO >> GO TO 7.
7.CHECK LUBRICATION CIRCUIT
Perform “Inspection of Camshaft Sprocket (INT) Oil Groove”. Refer to LU-7, "
Inspection".
PBIA8559J
JMBIA0962ZZ
Revision: 2010 May2011 QX56
EC-366
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P0524 ENGINE OIL PRESSURE
Is the inspection result normal?
YES >> GO TO 8.
NO >> Clean lubrication line.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "
Intermittent Incident".
>> INSPECTION END
Revision: 2010 May2011 QX56
EC-400
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P1217 ENGINE OVER TEMPERATURE
P1217 ENGINE OVER TEMPERATURE
DTC LogicINFOID:0000000006217909
DTC DETECTION LOGIC
NOTE:
If DTC P1217 is displayed with DTC UXXXX, perform the trouble diagnosis for DTC UXXXX.
If DTC P1217 is displayed with DTC P0607, perfo rm the trouble diagnosis for DTC P0607. Refer to
EC-378, "
DTC Logic".
If DTC P1217 is displayed with DTC P0527, perfo rm the trouble diagnosis for DTC P0527. Refer to
EC-367, "
DTC Logic".
If the cooling fan or any of other components in the cooling system has a malfunction, engine coolant temper-
ature increases.
When the engine coolant temperature reaches an abnorma lly high temperature condition, a malfunction is
indicated.
CAUTION:
When a malfunction is indicated, al ways replace the coolant. Refer to CO-8, "
Draining" and CO-9,
"Refilling". Also, replace the engine oil. Refer to LU-8, "Draining" and LU-8, "Refilling".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Always use
coolant with the proper mixture ratio. Refer to MA-11, "
Anti-Freeze Coolant Mixture Ratio".
2. After refilling coolant, run engine to en sure that no water-flow noise is emitted.
DTC CONFIRMATION PROCEDURE
1.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-400, "
Component Function Check".
NOTE:
Use component function check to check the overall functi on of the cooling fan. During this check, a DTC might
not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-401, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000006217910
1.PERFORM COMPONENT FUNCTION CHECK-I
WARNING:
Never remove the reservoir tank cap when the engi ne is hot. Serious burns could be caused by high
pressure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217 Engine over temperature
(Overheat) Cooling fan does not operate properly
(Overheat).
Cooling fan system does not operate properly (Overheat).
Engine coolant is not within the specified quantity. Harness or connectors
(The cooling fan circuit is open or shorted.)
IPDM E/R
Electrically-controlled cooling fan coupling
Cooling fan speed sensor
Radiator hose
Radiator
Reservoir tank cap
Water pump
Thermostat
Revision: 2010 May2011 QX56
EC-506
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
IGNITION SIGNAL
IGNITION SIGNAL
Component Function CheckINFOID:0000000006218011
1.INSPECTION START
Turn ignition switch OFF, and restart engine.
Does the engine start?
YES-1 >> With CONSULT-III: GO TO 2.
YES-2 >> Without CONSULT-III: GO TO 3.
NO >> Go to EC-506, "
Diagnosis Procedure".
2.CHECK IGNITION SIGNAL FUNCTION
WITH CONSULT-III
1. Perform “POWER BALANCE” in “A CTIVE TEST” mode with CONSULT-III.
2. Check that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-506, "
Diagnosis Procedure".
3.CHECK IGNITION SIGNAL FUNCTION
WITHOUT CONSULT-III
1. Let engine idle.
2. Read the voltage signal between ECM harness connector terminals under the following conditions with an oscilloscope.
NOTE:
The pulse cycle changes depending on rpm at idle.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-506, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000006218012
1.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn it ON.
2. Check the voltage between ECM harness connector terminals under the following conditions.
ECM
Voltage signal
Cylinder +–
Connector Terminal Connector Terminal
1
F 111 12
E80 175
213
314
415
517
618
719
820
PBIB0044E
Revision: 2010 May2011 QX56
IGNITION SIGNALEC-507
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Is the inspection result normal?
YES >> GO TO 2.
NO >> Go to
EC-168, "
Diagnosis Procedure".
2.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Turn ignition switch ON.
4. Check the voltage between condenser harness connector and ground.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 3.
3.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E7.
3. Check the continuity between IPDM E/R harness connector and condenser harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Go to EC-168, "Diagnosis Procedure".
NO >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
Harness for open or short between IPDM E/R and condenser
Loose or poor connection for each connector and harness
>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check the continuity between condenser harness connector and ground.
3. Also check harness for short to power.
Is the inspection result normal?
ECM
Vo l ta g e
Connector +–
Terminal Terminal
E80 171
175 Battery voltage
172
Condenser Ground Voltage
Connector Terminal
F8 1 Ground Battery voltage
IPDM E/R Condenser Continuity
Connector Terminal Connector Terminal
E15 61 F8 1 Existed
Condenser Ground Continuity
Connector Terminal
F8 2 Ground Existed
Revision: 2010 May2011 QX56