CCS
ICC SENSORCCS-55
< ECU DIAGNOSIS INFORMATION > [ICC]
C
D
E
F
G H
I
J
K L
M B
N P A
Fail-safeINFOID:0000000006224286
If a malfunction occurs in the ICC sensor, ADAS cont rol unit cancels control, sounds a beep, and turns ON the
ICC system warning lamp in the combination meter.
DTC Inspection Priority ChartINFOID:0000000006224287
If multiple DTCs are detected simultaneously, che ck them one by one depending on the following DTC inspec-
tion priority chart.
DTC IndexINFOID:0000000006224288
NOTE:
The details of time display are as per the following.
- 0: The malfunctions that are detected now
CAN communication system (U1000, U1010)
- 1 - 39: It increases like 0 → 1 → 2 ··· 38 → 39 after returning to the normal condition whenever the ignition
switch OFF → ON. It returns to 0 when a malfunc tion is detected again in the process.
- If it is over 39, it is fixed to 39 unt il the self-diagnosis results are erased.
Other than CAN communication s ystem (Other than U1000, U1010)
- 1 - 49: It increases like 0 → 1 → 2 ··· 38 → 49 after returning to the normal condition whenever the ignition
switch OFF → ON. It returns to 0 when a malfunc tion is detected again in the process.
- If it is over 49, it is fixed to 49 unt il the self-diagnosis results are erased.
Te r m i n a l N o .
(Wire color) Description
ConditionVa l u e
(Approx.)
+ – Signal name Input/
Output
1
(W/G)
GroundIgnition power supply Input Ignition switch ON Battery voltage
3
(L) ITS communication-H — — —
4
(B) Ground — Ignition switch ON 0 V
6
(Y) ITS communication-L — — —
Priority Detected items (DTC)
1 U1000: CAN COMM CIRCUIT
U1010: CONTROL UNIT (CAN)
2 C1A50: ADAS MALFUNCTION
3 C1A01: POWER SUPPLY CIR
C1A02: POWER SUPPLY CIR 2
C1A12: LASER BEAM OFFCNTR
C1A16: RADAR STAIN
C1A18: LASER AIMING INCMP
C1A21: UNIT HIGH TEMP
C1A39: STRG SEN CIR
U0104: ADAS CAN CIR1
U0121: VDC CAN CIR2
U0126: STRG SEN CAN CIR1
U0405: ADAS CAN CIR2
U0415: VDC CAN CIR1
U0428: STRG SEN CAN CIR2
4 C1A00: CONTROL UNIT
Revision: 2010 May2011 QX56
CCS-56
< ECU DIAGNOSIS INFORMATION >[ICC]
ICC SENSOR
×
: Applicable
DTC
CONSULT-III display
ICC system warning lamp
Fail-safe function Reference
CONSULT-III
Vehicle-to-vehicle distance control mode
Conventional (fixed speed) cruise control mode
Distance Control Assist (DCA)
Forward Collision Warning (FCW) Intelligent Brake Assist (IBA)
Brake Assist (with preview function)
C1A00 CONTROL UNIT ON ××××××CCS-83
C1A01 POWER SUPPLY CIR ON ××××××CCS-85
C1A02 POWER SUPPLY CIR2 ON ××××××CCS-85
C1A12 LASER BEAM OFFCNTR ON ×××××CCS-96
C1A16 RADAR STAIN ON ×××××CCS-106
C1A18 LASER AIMING INCMP ON ×××××CCS-109
C1A21 UNIT HIGH TEMP ON ××××××CCS-111
C1A39 STRG SEN CIR ON ××××××CCS-124
C1A50 ADAS MALFUNCTION ON ××××××CCS-128
U0104 ADAS CAN CIR1 ON ××××××CCS-132
U0121 VDC CAN CIR2 ON ××××××CCS-133
U0126 STRG SEN CAN CIR1 ON ××××××CCS-135
U0405 ADAS CAN CIR2 ON ××××××CCS-140
U0415 VDC CAN CIR1 ON ××××××CCS-141
U0428 STRG SEN CAN CIR2 ON ××××××CCS-143
U1000 CAN COMM CIRCUIT ON ××××××CCS-145
U1010 CONTROL UNIT (CAN) ON ××××××CCS-147
Revision: 2010 May2011 QX56
CCS
LASER BEAM AIMING ADJUSTMENTCCS-75
< BASIC INSPECTION > [ICC]
C
D
E
F
G H
I
J
K L
M B
N P A
5.CHECK THE ICC TARGET BOARD INSTALLATION AREA
Do not place anything other than ICC target board in the space shown in the figure (view from top).
NOTE:
In case the space shown in the figure is not avail able, cover the side of the ICC target board with a 1400
mm(4.6 ft)-size frosted black board or black cloth.
>> Go to CCS-75, "
Work Procedure (Laser Beam Aiming Adjustment)".
Work Procedure (Laser B eam Aiming Adjustment)INFOID:0000000006224296
DESCRIPTION
Adjust the laser beam aiming in a vertical di rection with CONSULT-III as per the following.
The laser beam aiming adjustment in a horizontal dire ction is performed automatically with CONSULT-III.
CAUTION:
Never look directly into the laser beam source (ICC sensor body window) during laser beam aiming
adjustment.
Perform all necessary work for laser beam aiming adjustment until the adjustment completes as
shown in the procedure. If the procedure do es not complete, the ICC system is inoperable.
1.SET CONSULT-III TO THE LASER BEAM AIMING ADJUSTMENT MODE
1. Start the engine.
2. Connect CONSULT-III and select “Work support” of “LASER”.
3. Select “LASER BEAM ADJUST” after t he “Work support” screen is displayed.
4. Select “START” after the “LASER BEAM ADJUST” screen is displayed.
NOTE:
If the adjustment screen does not appear within approx imately 10 seconds after “LASER BEAM ADJUST”
is selected, the following causes are possible.
The ICC target board is not installed in the correct position.
Adequate space is not secured around the ICC target board.
The laser beam aiming adjustment exceeds its proper installation range.
- Deformation of vehicle body.
- Deformation of unit.
- Deformation of bracket.
The area is not suitable for the adjustment work.
ICC sensor body window is not clean.
The ICC system warning lamp illuminates.
>> GO TO 2.
2.LASER BEAM AIMING ADJUSTMENT
After “ADJUST THE VERTICAL OF LASER BEAM AIMI NG” is displayed on CONSULT-III screen, adjust by
turning the up-down direction adjusting screw until “U/D CORRECT” becomes ±4 or less.
NOTE:
1. ICC target board 2. ICC sensor
L
1.6.5 m (21.3 ft) L2. 4.0 m (13.0 ft) W. 3.5 m (11.5 ft)
JSOIA0027ZZ
Revision: 2010 May2011 QX56
CHG
ALTERNATORCHG-27
< REMOVAL AND INSTALLATION >
C
DE
F
G H
I
J
K L
B A
O P
N
7. Remove ground harness mounting bolt.
8. Remove alternator mounting bolt (lower), and then alternator mounting bolt (upper).
9. Remove A/T fluid cooler tube (1) from fan shroud (2).
10. Move A/T fluid cooler tube (1) and secure work space.
11. Remove alternator assembly
(2) from underneath the vehicle.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
Be careful to tighten “B” terminal nut carefully.
Install alternator, and check tension of belt. Refer to EM-20, "
Checking".
For this model, the power genera tion voltage variable control system that controls the power gener-
ation voltage of the alternator has been adopted. Therefore, the power generation voltage variable
control system operation inspectio n should be performed after replacing the alternator, and then
make sure that the system operates normally. Refer to CHG-17, "
Inspection Procedure".
When installing alternator br acket, tighten mounting bolts in
numerical order as shown in the figure.
JMMIA0365ZZ
JMMIA0366ZZ
JMMIA0367ZZ
JMMIA0456ZZ
Revision: 2010 May2011 QX56
CO-18
< REMOVAL AND INSTALLATION >
WATER PUMP
WATER PUMP
Exploded ViewINFOID:0000000006289669
Removal and InstallationINFOID:0000000006289670
CAUTION:
When removing water pump assembly, be careful not to get engine coolant on drive belts.
Water pump cannot be disassembled and should be replaced as a unit.
After installing water pump, co nnect hose and clamp securely, then check for leakage using the radi-
ator cap tester (commercial service tool) and the radiator cap tester adapter (commercial service
tool).
REMOVAL
1. Drain engine coolant from drain plugs on radiator and cylinder block. Refer to CO-8, "Draining" and EM-
103, "Setting".
CAUTION:
Perform this step when engine is cold.
Never spill engine coolant on drive belt.
2. Remove front under cover with power tool. Refer to EXT-25, "
Exploded View".
3. Remove fan shroud (lower). Refer to CO-13, "
Exploded View".
4. Move reservoir tank to the position with out the hindrance for work. Refer to CO-13, "
Exploded View".
5. Remove radiator core support cover. Refer to DLK-220, "
Exploded View".
6. Remove fan shroud (upper). Refer to CO-13, "
Exploded View".
7. Remove drive belt. Refer to EM-20, "
Exploded View".
8. Remove cooling fan, fan coupling, cooling fan pulley and bracket. Refer to CO-16, "
Exploded View"
9. Remove radiator hose (upper). Refer to CO-13, "Exploded View".
10. Remove water pump pulley.
1. Water pump pulley 2. Water pump 3. Gasket
Refer to GI-4, "
Components" for symbols in the figure.
JPBIA2316GB
Revision: 2010 May2011 QX56
WATER INLET AND THERMOSTAT ASSEMBLYCO-21
< REMOVAL AND INSTALLATION >
C
DE
F
G H
I
J
K L
M A
CO
NP
O
2. Remove front under cover with power tool. Refer to
EXT-25, "Exploded View".
3. Drain engine coolant from drain plugs on radiator and cylinder block. Refer to CO-8, "
Draining" and EM-
103, "Setting".
CAUTION:
Perform this step when engine is cold.
Never spill engine coolant on drive belts.
4. Disconnect radiator hose (upper and lower). Refer to CO-13, "
Exploded View".
5. Remove intake manifold. Refer to EM-30, "
Exploded View".
6. Remove fuel feed tube. Refer to EM-43, "
Exploded View".
7. Remove water hose, water connector, heater pipes and heater hoses.
8. Remove thermostat housing.
9. Remove water inlet and thermostat.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful not to spill engine coolant over en gine room. Use rag to absorb engine coolant.
Thermostat
Install thermostat with the whole circumference of each flange part
(A) fit securely inside rubber ring (1).
Install thermostat with jiggle valve (A) facing upwards. The position deviation may be within the range of 20 degrees (b).
Water Connector and Heater Pipe
First apply a neutral detergent to O-rings, then quickly in sert the insertion parts of the water connector and
heater pipe into the installation holes.
InspectionINFOID:0000000006289674
INSPECTION AFTER REMOVAL
Check that valve in thermostat is co mpletely closing at normal temperature.
PBIC3315J
JPBIA2314ZZ
Revision: 2010 May2011 QX56
DAS-1
CRUISE CONTROL & DRIVER ASSISTANCE
C
DE
F
G H
I
J
K L
M B
DAS
SECTION DAS
N
P A
CONTENTS
DRIVER ASSISTANCE SYSTEM
ADAS CONTROL UNIT
PRECAUTION ................ ..............................
12
PRECAUTIONS .............................................. ....12
Precautions For Harness Repair ......................... ....12
SYSTEM DESCRIPTION .............................13
COMPONENT PARTS ................................... ....13
Component Parts Location .................................. ....13
Component Description ...........................................13
SYSTEM .............................................................14
System Description ............................................. ....14
Fail-safe ..................................................................18
DIAGNOSIS SYSTEM (ADAS CONTROL
UNIT) ..................................................................
20
On Board Diagnosis Function ............................. ....20
CONSULT-III Function (ICC/ADAS) ........................21
ECU DIAGNOSIS INFORMATION ..............31
ADAS CONTROL UNIT .................................. ....31
Reference Value ................................................. ....31
Fail-safe ..................................................................36
DTC Inspection Priority Chart .................................37
DTC Index ...............................................................38
WIRING DIAGRAM ......................................42
DRIVER ASSISTANCE SYSTEMS ................ ....42
Wiring Diagram ................................................... ....42
DTC/CIRCUIT DIAGNOSIS .........................57
C1A00 CONTROL UNIT ................................. ....57
DTC Logic ........................................................... ....57
Diagnosis Procedure ...............................................57
C1A01 POWER SUPPLY CIRCUIT 1, C1A02
POWER SUPPLY CIRCUIT 2 ............................
58
DTC Logic ............................................................ ....58
Diagnosis Procedure ...............................................58
U1000 CAN COMM CIRCUIT ...........................59
Description ...............................................................59
DTC Logic ................................................................59
Diagnosis Procedure ...............................................59
U1010 CONTROL UNIT (CAN) .........................60
Description ...............................................................60
DTC Logic ................................................................60
Diagnosis Procedure ...............................................60
U150F AV CAN 3 ..............................................61
DTC Logic ................................................................61
Diagnosis Procedure ...............................................61
POWER SUPPLY AND GROUND CIRCUIT ....62
Diagnosis Procedure ...............................................62
REMOVAL AND INSTALLATION ...............63
ADAS CONTROL UNIT ....................................63
Removal and Installation ..................................... ....63
DCA
PRECAUTION ............... ...............................
64
PRECAUTIONS .................................................64
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ....
64
Precautions For Harness Repair .............................64
DCA System Service ...............................................65
SYSTEM DESCRIPTION .............................66
COMPONENT PARTS ......................................66
Component Parts Location .................................. ....66
Component Description ...........................................67
SYSTEM ............................................................68
System Description .............................................. ....68
Revision: 2010 May2011 QX56
DAS-2
Fail-safe (ADAS Control Unit) .................................72
Fail-safe (ICC Sensor) ............................................72
OPERATION ......................................................73
Switch Name and Function .................................. ...73
Menu Displayed by Pressing Each Switch .............73
HANDLING PRECAUTION ................................76
Precautions for Distance Control Assist .............. ...76
DIAGNOSIS SYSTEM (ADAS CONTROL
UNIT) ............................................................... ...
78
On Board Diagnosis Function .............................. ...78
CONSULT-III Function (ICC/ADAS) .......................79
DIAGNOSIS SYSTEM (ICC SENSOR) ..............89
CONSULT-III Function (LASER) ............................89
DIAGNOSIS SYSTEM (ACCELERATOR
PEDAL ACTUATOR) ...................................... ...
91
CONSULT-III Function (ACCELERATOR PEDAL
ACT) .................................................................... ...
91
ECU DIAGNOSIS INFORMATION ..............93
ADAS CONTROL UNIT .................................. ...93
Reference Value .................................................. ...93
Fail-safe ..................................................................98
DTC Inspection Priority Chart .................................99
DTC Index .............................................................100
ICC SENSOR ...................................................104
Reference Value .................................................. ..104
Fail-safe .................................................................105
DTC Inspection Priority Chart ................................105
DTC Index .............................................................105
ACCELERATOR PEDAL ACTUATOR ...........107
Reference Value .................................................. ..107
DTC Inspection Priority Chart ................................108
DTC Index .............................................................108
WIRING DIAGRAM ....................................109
DRIVER ASSISTANCE SYSTEMS ................ .109
Wiring Diagram .................................................... ..109
BASIC INSPECTION ..................................124
DIAGNOSIS AND REPAIR WORK FLOW ..... .124
Work Flow ............................................................ ..124
ADDITIONAL SERVICE WHEN REPLACING
ICC SENSOR ...................................................
126
Description ........................................................... ..126
Work Procedure .....................................................126
ADDITIONAL SERVICE WHEN REPLACING
ACCELERATOR PEDAL ASSEMBLY ............
127
Description ........................................................... ..127
Work Procedure .....................................................127
ACTION TEST ..................................................128
Description ........................................................... .128
Work Procedure ....................................................128
DTC/CIRCUIT DIAGNOSIS .......................129
C1A00 CONTROL UNIT ................................. ..129
DTC Logic ............................................................ .129
Diagnosis Procedure .............................................129
C1A01 POWER SUPPLY CIRCUIT 1, C1A02
POWER SUPPLY CIRCUIT 2 ...........................
130
DTC Logic ............................................................ .130
Diagnosis Procedure .............................................130
C1A03 VEHICLE SPEED SENSOR .................131
DTC Logic ............................................................ .131
Diagnosis Procedure .............................................131
C1A04 ABS/TCS/VDC SYSTEM ......................133
DTC Logic ............................................................ .133
Diagnosis Procedure .............................................133
C1A05 BRAKE SW/STOP LAMP SW ..............134
DTC Logic ............................................................ .134
Diagnosis Procedure .............................................134
Component Inspection (ICC Brake Switch) ..........137
Component Inspection (Stop Lamp Switch) ..........137
C1A06 OPERATION SW ..................................138
DTC Logic ............................................................ .138
Diagnosis Procedure .............................................138
Component Inspection ..........................................139
C1A12 LASER BEAM OFF CENTER ..............140
DTC Logic ............................................................ .140
Diagnosis Procedure .............................................140
C1A13 STOP LAMP RELAY ............................141
DTC Logic ............................................................ .141
Diagnosis Procedure .............................................141
Component Inspection ..........................................146
C1A14 ECM ......................................................147
DTC Logic ............................................................ .147
Diagnosis Procedure .............................................147
C1A15 GEAR POSITION .................................148
Description ........................................................... .148
DTC Logic .............................................................148
Diagnosis Procedure .............................................148
C1A16 RADAR STAIN ................................... ..150
DTC Logic ............................................................ .150
Diagnosis Procedure .............................................150
C1A17 ICC SENSOR ........................................151
DTC Logic ............................................................ .151
Diagnosis Procedure .............................................151
C1A18 LASER AIMING INCMP .......................152
DTC Logic ............................................................ .152
Revision: 2010 May2011 QX56