DIAGNOSIS SYSTEM (TCM)TM-61
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
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DIAGNOSIS SYSTEM (TCM)
CONSULT-III Function (TRANSMISSION)INFOID:0000000006226781
CONSULT-III APPLICATION ITEMS
*: Although “Function Test” and “Special Function” are selectable, do not use its.
WORK SUPPORT
SELF DIAGNOSTIC RESULTS
Refer to TM-78, "DTC Index".
IGN Counter
The IGN counter is indicated in Fr eeze frame data (FFD) and indicates the number of times that the ignition
switch is turned ON after returning to the normal state from DTC.
CAN malfunction
- The number is 0 when a malfunction is detected now.
- The number increases like 1 → 2 → 3...38 → 39 after returning to the normal condition whenever ignition
switch OFF → ON.
- The number is fixed to 39 until the self-di agnosis results are erased if it is over 39.
Other than CAN malfunction
- The number is 0 when a malfunction is detected now.
- The number increases like 1 → 2 → 3...254 → 255 after returning to the normal condition whenever ignition
switch OFF → ON.
- The number is fixed to255 until the self-diagno sis results are erased if it is over 255.
DATA MONITOR
X: Standard, —: Not applicable, : Option
Diagnostic test mode Function
Work Support This mode enables a technician to adjust some devices faster and more accurately.
Self Diagnostic Results Retrieve DTC from ECU and display diagnostic items.
Data Monitor Monitor the input/output signal of the control unit in real time.
CAN Diagnosis This mode displays a network diagnosis result about CAN by a diagram.
CAN Diagnostic Support
Monitor It monitors the status of CAN communication.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
ECU Identification Display the ECU identification number (part number etc.) of the selected system.
Function Test* This mode can show results of self-diagnosis of ECU with either “OK” or “NG”. For engine, more prac-
tical tests regarding sensors/switches and/or actuators are available.
Special Function* Other results or histories, etc. that are recorded in ECU are displayed.
Item name Description
G SENSOR CALIBRATION Calibrates G sensor.
Monitored item (Unit) Monitor Item Selection
Remarks
ECU IN-
PUT SIG- NALS MAIN SIG-
NALS SELEC-
TION
FROM
ITEM
VHCL/S SE-A/T (km/h or mph) X X Displays the vehicle speed calculated by the
TCM from the output shaft revolution.
ESTM VSP SIG (km/h or mph) X — Displays the vehicle speed signal received via
CAN communication.
OUTPUT REV (rpm) X X Displays the output speed calculated from the
pulse signal of output speed sensor.
Revision: 2010 May2011 QX56
TM-66
< SYSTEM DESCRIPTION >[7AT: RE7R01B]
DIAGNOSIS SYSTEM (TCM)
DTC & SRT CONFIRMATION
START RLY MON (ON/OFF) — — Monitors the command value from TCM to the
starter relay, and displays the monitor status.
ON OFF SOL (ON/OFF) — — Displays the command status from TCM to anti-
interlock solenoid.
SLCT LVR POSI — X Displays the shift positions recognized by TCM.
GEAR — X Displays the current transmission gear position
recognized by TCM.
NEXT GR POSI — — Displays the target gear position of gear
change that is calculated based on the vehicle
speed information and throttle information.
SHIFT MODE — — Displays the transmission driving mode recog-
nized by TCM.
D/C PARTS (FAIL/NOTFAIL) — — Displays whether the identified malfunction
point judged by TCM is the related parts of di-
rect clutch.
FR/B PARTS (FAIL/NOTFAIL) — — Displays whether the identified malfunction
point judged by TCM is the related parts of front
brake.
2346/B PARTS (FAIL/NOTFAIL) — — Displays whether the identified malfunction
point judged by TCM is the related parts of 2346
brake.
2346B/DC PARTS (FAIL/NOTFAIL) — — Displays whether the identified malfunction
point judged by TCM is the related parts of 2346
brake or direct clutch.
N IDLE STATUS (ON/OFF) — — Displays the control status of idle neutral con-
trol.
Monitored item (Unit)
Monitor Item Selection
Remarks
ECU IN-
PUT SIG- NALS MAIN SIG-
NALS SELEC-
TION
FROM ITEM
Revision: 2010 May2011 QX56
TM-72
< ECU DIAGNOSIS INFORMATION >[7AT: RE7R01B]
TCM
SHIFT IND SIGNALWhen the selector lever is positioned in between each po-
sition.
OFF
Selector lever in “P” position P
Selector lever in “R” position R
Selector lever in “N” position N
Selector lever in “D” position D
Selector lever in “D” position: 7GR
Selector lever in “D” position: 6GR 6
Selector lever in “D” position: 5GR 5
Selector lever in “D” position: 4GR 4
Selector lever in “D” position: 3GR 3
Selector lever in “D” position: 2GR 2
Selector lever in “D” position: 1GR 1
Selector lever in “M” position: 1GR M1
Selector lever in “M” position: 2GR M2
Selector lever in “M” position: 3GR M3
Selector lever in “M” position: 4GR M4
Selector lever in “M” position: 5GR M5
Selector lever in “M” position: 6GR M6
Selector lever in “M” position: 7GR M7
Driving with DS mode DS
STARTER RELAY Selector lever in “P
” and “N” positions ON
Other than the above OFF
F-SAFE IND/L For 2 seconds after the ignition switch is turned ON ON
Other than the above OFF
ATF WARN LAMP* When TCM transmits the ATF indicator lamp signal ON
Other than the above OFF
MANU MODE IND Driving with manual mode ON
Other than the above OFF
ON OFF SOL MON Selector lever in “P
” and “N” positions
ON
Driving with 1GR to 3GR
Other than the above OFF
START RLY MON Selector lever in “P
” and “N” positions ON
Other than the above OFF
ON OFF SOL Selector lever in “P
” and “N” positions
ON
Driving with 1GR to 3GR
Other than the above OFF
Item name Condition Value / Status (Approx.)
Revision: 2010 May2011 QX56
TM-74
< ECU DIAGNOSIS INFORMATION >[7AT: RE7R01B]
TCM
Fail-Safe
INFOID:0000000006226783
TCM has the electrical fail-safe mode. The mode is divi ded into a maximum of 3 phases (1st fail-safe, 2nd fail-
safe and final fail-safe) and functions so that the operat ion can be continued even if the signal circuit of the
main electronically controll ed input/output parts is damaged.
Even if the electronic circuit is normal, the fail-safe mode may start under special conditions (such as when the
brake pedal is depressed suddenly from a hard wheel spin status to stop the rotation of wheels). In this case,
turn the ignition switch OFF and back to ON after 5 seconds to resume the normal shift pattern.
Consequently, the customer's vehicle may already return to the normal condition. Refer to TM-88, "
Diagnosis
Flow".
FAIL-SAFE FUNCTION
3
(L) —CAN-H
Input/
Output ——
4
(SB) —K-line Input/
Output ——
5
(B) Ground Ground Output Always 0 V
6
(V) Ground Power supply Input Ignition switch ON Battery voltage
Ignition switch OFF 0 V
7
(R) Ground Back-up lamp relay Input Ignition switch ON Selector lever in
“R” position. 0 V
Selector lever in other than
above. Battery voltage
8
(P) —CAN-L Input/
Output ——
9
(BR) Ground Starter relay Output Ignition switch ON Selector lever in “N” and “P” po-
sitions.
Battery voltage
Selector lever in other than
above. 0 V
10
(B) Ground Ground Output Always 0 V
Te r m i n a l
(Wire color) Description
Condition Value (Approx.)
+ −Signal name Input/
Output
1st Fail-Safe The mode that the vehicle can stop safely, to prompt the driver to stop if the malfunction occurs and to shift to
2nd fail-safe early. It shifts to 2nd fail-safe or final fail-safe after the vehicle stopped.
2nd Fail-Safe The mode that the vehicle shifts to final fail-safe without changing the behavior, by identifying the malfunction-
ing parts in the condition that the driving force required for the driving is secured.
Final Fail-Safe Selects the shifting pattern that the malfunctioning parts identified at 1st fail-safe and 2nd fail-safe are not
used, and then secure the driving forc e that is required for the driving.
The mode that the shifting performance does not decrease by normal shift control.
Revision: 2010 May2011 QX56
TM-76
< ECU DIAGNOSIS INFORMATION >[7AT: RE7R01B]
TCM
Protection Control
INFOID:0000000006226784
The TCM becomes the protection control status temporar ily to protect the safety when the safety of TCM and
transmission is lost. It automatically returns to the normal status if the safety is secured.
The TCM has the following protection control.
REVERSE INHIBIT CONTROL
Intercepts the torque transmission and shift to the neutral stat us if the selector lever is shifted to “R” position
while the vehicle moves forward at the vehicle speed 10 km/h (7 MPH) or more.
P0730 — Manual mode is prohibited
Neutral The shifting between the gears
of 1 - 2 - 3 can be performed
Manual mode is prohibited Locks in 1GR
The shifting between the gears
of 1 - 2 can be performed
The shifting between the gears
of 1 - 2 - 3 can be performed
Manual mode is prohibited
P0740 — Lock-up is prohibited
Slip lock-up is prohibited — Lock-up is prohibited
Slip lock-up is prohibited
P0744 — Lock-up is prohibited
Slip lock-up is prohibited
— Lock-up is prohibited
Slip lock-up is prohibited
P0750
P0775
P0795
P2713
P2722
P2731
P2807 —
Locks in 2GR, 3GR, 4GR, 5GR,
6GR or 7GR
Manual mode is prohibited — Locks in 1GR
The shifting between the gears
of 1 - 2 - 3 can be performed
The shifting between the gears of 3 - 4 - 5 can be performed
The shifting between the gears
of 4 - 5 - 6 can be performed
The shifting between the gears of 1 - 2 - 3 - 4 - 5 - 6 can be per-
formed
Manual mode is prohibited
P0780 — Manual mode is prohibited
Neutral — The shifting between the gears
of 1 - 2 - 3 can be performed
Manual mode is prohibited
P1705 — Downshift when accelerator ped-
al is depressed is prohibited
Upshift when accelerator pedal
is released is prohibited
Manual mode is prohibited Downshift when accelerator ped-
al is depressed is prohibited
Upshift when accelerator pedal
is released is prohibited
Manual mode is prohibited Downshift when accelerator ped-
al is depressed is prohibited
Upshift when accelerator pedal
is released is prohibited
Manual mode is prohibited
P1730 — Neutral
Manual mode is prohibited The shifting between the gears
of 1 - 2 - 3 can be performed
Manual mode is prohibited Locks in 1GR
The shifting between the gears
of 2 - 3 - 4 can be performed
The shifting between the gears of 3 - 4 can be performed
The shifting between the gears of 4 - 5 - 6 can be performed
Manual mode is prohibited
P1815 — Manual mode is prohibited — Manual mode is prohibited
U0300
U1000 Between
the gears of
1 - 2 - 3 The shifting between the gears
of 1 - 2 - 3 can be performed
Manual mode is prohibited —
The shifting between the gears
of 1 - 2 - 3 can be performed
Line pressure is set to the maxi- mum hydraulic pressure
Manual mode is prohibited
Between
the gears of 4 - 5 - 6 - 7 Fix the gear at driving
Manual mode is prohibited
—
P0720 and
P1721 — Locks in 5GR — Locks in 5GR
DTC
Vehicle
condition Vehicle behavior for 1st fail-safe Vehicle behavior for 2nd fail-safe Vehicle behavior for final fail-safe
Revision: 2010 May2011 QX56
TCM
TM-77
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]
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1ST ENGINE BRAKE PROTECTION CONTROL
Controls the engine brake so as not to make effective by turning the front brake solenoid output to OFF when
each solenoid becomes the electricity pattern of 1st engine brake during driving at the vehicle speed 25 km/h
or more in any positions other than “R” position and 1GR.
TCM HIGH TEMPERATURE PROTECTION CONTROL
Limit the accelerator opening and forcibly control the vehi cle to the low torque driving when the electronic sub-
strate in TCM reaches the high temperature.
DTC Inspection Priority ChartINFOID:0000000006226785
If some DTCs are displayed at the same time, perfo rm inspections one by one based on the priority as per the
following list.
Malfunction detection condition Vehicle speed: 10 km/h (7 MPH) or more
Control at malfunction Neutral
Normal return condition Vehicle speed: 8 km/h (5 MPH) or less
and
Engine speed: 2,200 rpm or less
Vehicle behavior The torque transmission cannot be performed
There is a shock just before a vehicle stop
Malfunction detection condition Select lever and gear: Any position other than “R” position and 1GR
and
Vehicle speed: More than 25 km/h (16 MPH)
Control at malfunction Front brake solenoid output signal; OFF
Normal return condition Other than detection condition of malfunction
Vehicle behavior Does not exist
Malfunction detection condition TCM electronic substrate temperature
145
°C (293 °F) and 120 seconds
or
150 °C (302 °F)
Control at malfunction Accelerator opening: 0.5/8 or less
Normal return condition TCM electronic substrate temperature: Less than 140
°C (284 °F)
and
Vehicle speed: 5 km/h (3 MPH) or less
Vehicle behavior Accelerator opening: output torque of approximately 0.5/8
Priority Detected items (DTC) Reference 1 U1000 CAN COMM CIRCUIT TM-103, "
DTC Logic"
Revision: 2010 May2011 QX56
TM-88
< BASIC INSPECTION >[7AT: RE7R01B]
DIAGNOSIS AND REPAIR WORK FLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Diagnosis FlowINFOID:0000000006226789
1.OBTAIN INFORMATION ABOUT SYMPTOM
1. Refer to TM-89, "
Question sheet" and interview the customer to obtai n the malfunction information (condi-
tions and environment when the malfunction occurred) as much as possible when the customer brings in
the vehicle.
2. Check the following:
- Service history
- Harnesses and connectors malfunction. Refer to GI-40, "
Intermittent Incident".
>> GO TO 2.
2.CHECK DTC
1. Before checking the malfunction, check whether any DTC exists.
2. If DTC exists, perform the following operations.
- Record the DTC and freeze frame data. (Print out t he data using CONSULT-III and affix them to the Work
Order Sheet.)
- Erase DTCs.
- Check the relationship between the cause that is clarified with DTC and the malfunction information
described by the customer. TM-165, "
Symptom Table" is effective.
3. Check the information of related service bulletins and others also.
Do malfunction information and DTC exist?
Malfunction information and DTC exists. >>GO TO 3.
Malfunction information exists, but no DTC. >>GO TO 4.
No malfunction information, but DTC exists. >>GO TO 5.
3.REPRODUCE MALFUNCTION SYMPTOM
Check any malfunction described by a custom er, except those with DTC on the vehicle.
Also investigate whether the symptom is a fail-safe or normal operation. Refer to TM-74, "
Fail-Safe".
When a malfunction symptom is reproduced, t he question sheet is effective. Refer to TM-89, "
Question sheet".
Verify the relationship between the symptom and the condi tions in which the malfunction described by the cus-
tomer occurs.
>> GO TO 5.
4.REPRODUCE MALFUNCTION SYMPTOM
Check the malfunction described by the customer on the vehicle.
Also investigate whether the symptom is a fail-safe or normal operation. Refer to TM-74, "
Fail-Safe".
When a malfunction symptom is reproduced, t he question sheet is effective. Refer to TM-89, "
Question sheet".
Verify the relationship between the symptom and the condi tions in which the malfunction described by the cus-
tomer occurs.
>> GO TO 6.
5.PERFORM “DTC CONFIRMATION PROCEDURE”
Perform “DTC CONFIRMATION PROCEDURE” of the appr opriate DTC to check if DTC is detected again.
Refer to TM-77, "
DTC Inspection Priority Chart" when multiple DTCs are detected, and then determine the
order for performing the diagnosis.
NOTE:
If no DTC is detected, refe r to the freeze frame data.
Is any DTC detected?
YES >> GO TO 7.
NO >> Check according to GI-40, "
Intermittent Incident".
Revision: 2010 May2011 QX56
DIAGNOSIS AND REPAIR WORK FLOWTM-89
< BASIC INSPECTION > [7AT: RE7R01B]
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6.IDENTIFY MALFUNCTIONING SYSTEM WI TH “DIAGNOSIS CHART BY SYMPTOM”
Use TM-165, "
Symptom Table" from the symptom inspection result in step 4. Then identify where to start per-
forming the diagnosis based on possible causes and symptoms.
>> GO TO 8.
7.REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the detected malfunctioning parts.
Reconnect parts or connector after repairing or replacing, and then erase DTC if necessary.
>> GO TO 8.
8.FINAL CHECK
Perform “DTC CONFIRMATION PROCEDURE” again to make sure that the repair is correctly performed.
Check that malfunctions are not reproduced when obtai ning the malfunction information from the customer,
referring to the symptom inspection result in step 3 or 4.
Is DTC or malfunction symptom reproduced?
YES-1 >> DTC is reproduced: GO TO 5.
YES-2 >> Malfunction symptom is reproduced: GO TO 6.
NO >> Before delivering the vehicle to the customer, make sure that DTC is erased.
Question sheetINFOID:0000000006226790
DESCRIPTION
There are many operating conditions that may cause a malfunction
of the transmission parts. By understanding those conditions prop-
erly, a quick and exact diagnosis can be achieved.
In general, customers have their own criteria for a problem. There-
fore, it is important to understand the symptom and status well
enough by asking the customer about the concerns carefully. In
order to systemize all the inform ation for the diagnosis, prepare the
question sheet referring to the question points.
WORKSHEET SAMPLE
SEF907L
Question Sheet
Customer name MR/MS Engine # Manuf. Date Incident Date VIN
Model & Year In Service Date
Trans. Mileage km / Mile
Revision: 2010 May2011 QX56