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Maintenance
14
7
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE A2.5 DIESEL ENGINE) (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel < "EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately rega rdless
of maintenance schedule and consult an authorized HYUNDAI dealer for details.
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 12.5 25 37.5 50 62.5 75 87.5 100
Km×1,000 20 40 60 80 100 120 140 160
Drive Belts * 1
Engine oil and engine oil filter * 2
RRR RRRRR
Air cleaner filter I R I R I R I R
Vapor hose and fuel filter cap I I I I
Vacuum hose (for EGR & throttle body) (if equipped) I I I I I I I I
Vacuum pump and vacuum hose I I I I I I I I
Vacuum pump oil hose I I I I I I I I
Fuel Filter Cateridge * 3
IIRIIRII
Fuel line hoses and connections I I I I I I I I
MAINTENANCE INTERVALS
MAINTENANCE ITEM
At first, inspect 80,000 km (50,000 miles) or 48 months
after that, inspect every 20,000 km (12,500 miles) or 12 months
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Maintenance
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7
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE A2.5 DIESEL ENGINE)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 6
: Rear axle oil should be changed anytime they have been submerged in water.
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 12.5 25 37.5 50 62.5 75 87.5 100
Km×1,000 20 40 60 80 100 120 140 160
Steering gear rack, linkage and boots I I I I I I I IPropeller shaft I I I I
Tire (pressure & tread wear) I I I I I I I I
Front suspension ball joints I I I I I I I I
Bolt and nuts on chassis and body I I I I I I I I
Air conditioner refrigerant (if equipped) I I I I I I I I
Air conditioner compressor (if equipped) I I I I I I I I
Climate control air filter (if equipped) R R R R R R R R
Manual transmission fluid (if equipped)
Automatic transmission fluid (if equipped)
Rear axle oil * 6
IIII
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
Inspect every 60,000 km (37,500 miles) or 48months
Inspect every 60,000 km (37,500 miles) or 48months
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717
Maintenance
G040200CTQ
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace4D
56 Diesel R Every 3,000 km (1,850 miles) or 6 months
For Europe R Every 10,000 km (6,250 miles) or 6 months
Engine oil and
Except Europe R Every 5,000 km (3,000 miles) or 6 months
engine oil filter
For Middle East R Every 5,000 km (3,000 miles) or 6 months
Except Middle EastR Every 7,500 km (5,000 miles) or 6 months
Air cleaner filter R C, E
Engine timing belt 4D
56 Diesel R Every 60,000 km (40,000 miles) or 48 months D, E, F, G
Manual transmission fluid (if equipped) R Every 120,000 km (80,000 miles) C, D, E, G, H, I, K
Automatic transmission fluid REvery 90,000 km (60,000 miles)
(if equipped) Every 100,000 km (62,000 miles)
Every 90,000 km (60,000 miles)
Rear axle oil R C, E, G, H, I, K
Every 80,000 km (50,000 miles)
Every 90,000 km (60,000 miles)
MAINTENANCE ITEM Maintenance
operation Maintenance intervals
Driving condition
Replace more frequently
depending on the condition
A, B, C, E, F, G, H, I, J, L
A, C, D, E, F, G, H, I, KA2.5 Diesel Gasoline A2.5 Diesel For Europe Except Europe
4D56 Diesel & Gasoline
For Europe Except Europe
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Maintenance
18
7
Severe driving conditions
A : Repeated short distance driving
B : Extensive idling
C : Driving in dusty, rough roads
D : Driving in areas using salt or other corrosive
materials or in very cold weather
E : Driving in sandy areas F : More than 50 % driving in heavy city traffic during hot
weather above 32°C (90°F)
G : Driving in mountainous areas
H : Towing a trailer
I : Driving for patrol car, taxi, commercial car or vehicle towing
J : Driving over 140 km/h (87 mile/h)
K : Driving over 170 km/h (106 mile/h)
L : Frequently driving in stop - and - go conditions
Steering gear rack, linkage and boots I C, D, E, F, G
Every 15,000 km (10,000 miles) or 12 months
Propeller shaft I C, E
Every 20,000 km (12,500 miles) or 12 months
Every 15,000 km (10,000 miles) or 12 months
Front suspension ball joints I C, D, E, F, G
Disc brakes and pads, calipers and rotors I C, D, E, G, H
Parking brake I C, D, G, H
Climate control air filter (if equipped) R C, E
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Replace more frequently
depending on the condition
A2.5 Diesel engine For Europe Except Europe
4D56 Diesel & Gasoline
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Maintenance
20
7
G050600AUN
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
that a new vapor hose or fuel filler cap iscorrectly replaced.
G050700AUN
Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with
any heat source, sharp edges or movingcomponent which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage. G050800AEN
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is recommended when the filter isreplaced.
G050900AUN
Spark plugs (for gasoline engine)
Make sure to install new spark plugs of
the correct heat range. G051000AEN
Valve clearance (if equipped)
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized HYUNDAI dealer should
perform the operation.
G051100AUN Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
G051200AUN Coolant The coolant should be changed at the
intervals specified in the maintenance
schedule.
G051300AUN
Manual transmission fluid (if equipped)
Inspect the manual transmission fluid
according to the maintenance schedule.
G051400ATQ
Automatic transmission fluid (if equipped)
The fluid level should be in the "HOT"
range of the dipstick, after the engine
and transmission are at normal operating
temperature. Check the automatic trans-
mission fluid level with the engine run-
ning and the transmission in neutral, with
the parking brake properly applied.
✽✽
NOTICE
If your vehicle is not equipped with the
automatic transmission level gauge,
have the automatic transmission fluid
inspected by an authorized HYUNDAI
dealer according to the maintenance
schedule.
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Maintenance
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7
PARKING BRAKE
G140100AFD
Checking the parking brake
Check the stroke of the parking brake by
counting the number of “clicks’’ heardwhile fully applying it from the released
position. Also, the parking brake alone
should securely hold the vehicle on a fair-
ly steep grade. If the stroke is more or
less than specified, have the parking
brake adjusted by an authorized
HYUNDAI dealer.
Stroke : 7 “clicks’’ at a force of
20 kg (44 lbs, 196 N). G150100AFD
Draining water from fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in itsbottom.
If water accumulates in thefuel filter, the warning lightcomes on when the ignition
switch is in the ON position.
If the light is turned on, take
your car to the authorised
HYUNDAI dealer and have
drain the water and checkedthe system. G150200AEN
Fuel filter cartridge replacement
✽✽
NOTICE
When replacing the fuel filter cartridge,
use HYUNDAI genuine parts.
OTQ057008 FUEL FILTER (FOR DIESEL)OTQ077012
CAUTION
If the water accumulated in the fuel
filter is not drained at proper times,damages to the major parts such asthe fuel system can be caused by
water permeation in the fuel filter.
Page 285 of 346
731
Maintenance
AIR CLEANER
G160100AEN Filter replacement
It must be replaced when necessary, and should not be cleaned and reused. 1. Loosen the air cleaner cover attaching
clips and open the cover.
2. Replace the air cleaner filter.
3. Lock the cover with the cover attachingclips.
OTQ077013OTQ077014
OTQ077015
OTQ077016
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Maintenance
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7
Replace the filter according to the
Maintenance Schedule.
If the vehicle is operated in extremely
dusty or sandy areas, replace the ele-ment more often than the usual recom-
mended intervals. (Refer to“Maintenance under severe usage condi-tions” in this section.)
G170100BEN Filter inspection The climate control air filter should be replaced according to the maintenance
schedule. If the vehicle is operated in
severely air-polluted cities or on dusty
rough roads for a long period, it shouldbe inspected more frequently and
replaced earlier. When you replace the
climate control air filter, replace it per-
forming the following procedure, and be
careful to avoid damaging other compo-
nents. G170200ATQ Filter replacement
1. Open the glove box and remove thesupport rod (1).
CAUTION
Do not drive with the air cleaner
removed; this will result in exces-sive engine wear.
When removing the air cleaner fil- ter, be careful that dust or dirt
does not enter the air intake, ordamage may result.
Use a HYUNDAI genuine part. Use of non-genuine parts could dam-age the air flow sensor or tur-
bocharger.
CLIMATE CONTROL AIR FILTER (IF EQUIPPED)
OTQ077018