2011 Hyundai H-1 (Grand Starex) engine

Maintenance
24
7
Check the condition and connections of all cooling system hoses and heater
hoses. Replace any swollen or deterio-
rated hoses.
The coolant level should be filled
between F and L marks on the side of the
coolant reservoir when the engine iscool.
If the coolant level is low, add enough
specified coolant to provide protection
against freezing and corrosion. Bring the
level to F, but do not overfill. If frequent
additions are required, see an authorized
HYUNDAI dealer for a cooling systeminspection. G070101BUN
Recommended engine coolant
When adding coolant, use only deion-
ized water or soft water for your vehicle
and never mix hard water in the
coolant filled at the factory. An improp-
er coolant mixture can result in serious
malfunction or engine damage.
The engine in your vehicle has alu- minum engine parts and must be pro-
tected by an ethylene-glycol-based
coolant to prevent corrosion and freez-ing.
DO NOT USE alcohol or methanol coolant or mix them with the specifiedcoolant.
Do not use a solution that contains more than 60% antifreeze or less than
35% antifreeze, which would reduce
the effectiveness of the solution.
For mixture percentage, refer to the fol-
lowing table.
OTQ077004
WARNING - Radiator cap
Do not remove the radiator cap when the engine and radiator are
hot. Scalding hot coolant and
steam may blow out under pres-
sure causing serious injury.
OTQ077005
Ambient
Temperature Mixture Percentage
(volume)
Antifreeze Water
-15°C (5°F) 35 65
-25°C (-13°F) 40 60
-35°C (-31°F) 50 50
-45°C (-49°F) 60 40

725
Maintenance
G070200AEN Changing the coolant
Have coolant changed by an authorized
HYUNDAI dealer according to theMaintenance Schedule at the beginningof this section.G080100AEN
Checking the brake fluid level
Check the fluid level in the reservoir peri-
odically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap and
adding brake fluid, clean the area around
the reservoir cap thoroughly to prevent
brake fluid contamination.If the level is low, add fluid to the MAX
level. The level will fall with accumulated
mileage. This is a normal condition asso-
ciated with the wear of the brake linings.
If the fluid level is excessively low, have
the brake system checked by an author-
ized HYUNDAI dealer.
Use only the specified brake fluid. (Refer
to “Recommended lubricants or capaci-ties” in section 9.)
Never mix different types of fluid.CAUTION
Put a thick cloth around the radiatorcap before refilling the coolant inorder to prevent the coolant fromoverflowing into engine parts suchas the generator.
WARNING - Coolant
Do not use radiator coolant or antifreeze in the washer fluid
reservoir.
Radiator coolant can severely obscure visibility when sprayed
on the windshield and may cause
loss of vehicle control or damage
to paint and body trim.
BRAKE AND CLUTCH (IF EQUIPPED) FLUID
OTQ077006
WARNING - Loss of brake fluid
In the event the brake system
requires frequent additions of fluid,
the vehicle should be inspected by
an authorized HYUNDAI dealer.

Maintenance
26
7
G090100AEN
Checking the power steering fluid
level
With the vehicle on level ground, check
the fluid level in the power steering reser-
voir periodically. The fluid should be
between MAX and MIN marks on the
side of the reservoir at the normal tem-
perature.
Before adding power steering fluid, thor- oughly clean the area around the reser-
voir cap to prevent power steering fluidcontamination.
If the level is low, add fluid to the MAX
level.
✽✽
NOTICE
Check that the fluid level is in the
"HOT" range on the reservoir. If the
fluid is cold, check that it is in the
"COLD" range.
In the event the power steering system requires frequent addition of fluid, the
vehicle should be inspected by an
authorized HYUNDAI dealer.
WARNING - Brake fluid
When changing and adding brake
fluid, handle it carefully. Do not let it
come in contact with your eyes. Ifbrake fluid should come in contact
with your eyes, immediately flush
them with a large quantity of fresh
tap water. Have your eyes examined
by a doctor as soon as possible.
CAUTION
Do not allow brake fluid to contact the vehicle's body paint, as paint
damage will result. Brake fluid,which has been exposed to open airfor an extended time should neverbe used as its quality cannot be
guaranteed. It should be disposedof properly. Don't put in the wrongkind of fluid. A few drops of miner- al-based oil, such as engine oil, in
your brake system can damagebrake system parts.
POWER STEERING FLUID
OTQ077007CAUTION
To avoid damage to the power
steering pump, do not operate thevehicle for prolonged periods with a low power steering fluidlevel.
Never start the engine when the reservoir tank is empty.
When adding fluid, be careful that dirt does not get into the reser-voir.
Too little fluid can result in increased steering effort and/ornoise from the power steeringsystem.
The use of the non-specified fluid could reduce the effectiveness of
the power steering system andcause damage to it.

727
Maintenance
Use only the specified power steeringfluid. (Refer to "Recommended lubricantsor capacities" in section 9.)
G090200AEN
Checking the power steering hose
Check the connections for oil leaks, dam-
age and twists in the power steering
hose before driving.
G100100ATQ
Checking the automatic transmis-
sion fluid level
✽✽NOTICE
If your vehicle is not equipped with the
automatic transmission level gauge,
have the automatic transmission fluid
inspected by an authorized Hyundai
dealer according to the maintenance
schedule.
If your vehicle is equipped with the
automatic transmission level gauge,
inspect the fluid level as follows.
The automatic transmission fluid level
should be checked regularly.
Keep the vehicle on the level ground with
the parking brake applied and check the
fluid level according to the following pro-
cedure.
1. Place the selector lever in N (Neutral) position and confirm the engine is run-
ning at normal idle speed.
2. After the transmission is warmed up sufficiently (fluid temperature 70~80°C
(158~176°F), for example by 10 min-
utes usual driving, move the shift leverthrough all positions then place the
selector lever in “N (Neutral) or P
(Park)” position.
AUTOMATIC TRANSMISSION FLUID (IF EQUIPPED)
OTQ077008

Maintenance
28
7
3. Confirm that the fluid level is in “HOT”
range on the level gauge. If the fluid
level is lower, add the specified fluid
from the fill hole. If the fluid level is
higher, drain the fluid from the drain
hole.
4. If the fluid level is checked in cold con- dition (fluid temperature 20~30°C
(68~86°F) add the fluid to “C” (COLD)
line and then recheck the fluid level
according to the above step 2.
✽✽ NOTICE
“C” (COLD) range is for reference only
and should NOT be used to determine
transmission fluid level.
OTQ077009
WARNING - Transmission fluid
The transmission fluid level should
be checked when the engine is at
normal operating temperature. This
means that the engine, radiator,
radiator hose and exhaust system
etc., are very hot. Exercise great
care not to burn yourself during
this procedure.
WARNING - Parking brake
To avoid sudden movement of the
vehicle, apply parking brake and
depress the brake pedal before
moving the shift lever.
CAUTION
Low fluid level causes transmis- sion slippage. Overfilling can
cause foaming, loss of fluid and transmission malfunction.
The use of a non-specified fluid could result in transmission mal-
function and failure.

729
Maintenance
✽✽NOTICE
New automatic transmission fluid
should be red. The red dye is added so
the assembly plant can identify it as
automatic transmission fluid and distin-
guish it from engine oil or antifreeze.
The red dye, which is not an indicator of
fluid quality, is not permanent. As the
vehicle is driven, the automatic trans-
mission fluid will begin to look darker.
The color may eventually appear light
brown. Therefore, have an authorized
HYUNDAI dealer change the automatic
transmission fluid according to the
Scheduled Maintenance at the begin-
ning of this section.
Use only the specified automatic trans-
mission fluid. (Refer to “Recommended
lubricants and capacities” in section 9.) G100200AFD Changing the automatic transmis- sion fluid
Have automatic transmission fluid
changed by an authorized HYUNDAIdealer according to the MaintenanceSchedule at the beginning of this section. G120100AUN
Checking the washer fluid level
The reservoir is translucent so that you
can check the level with a quick visualinspection.
Check the fluid level in the washer fluid
reservoir and add fluid if necessary. Plain
water may be used if washer fluid is not
available.However, use washer solvent with
antifreeze characteristics in cold climates
to prevent freezing.
WARNING -
Coolant
Do not use radiator coolant or antifreeze in the washer fluid
reservoir.
Radiator coolant can severely obscure visibility when sprayed
on the windshield and may cause
loss of vehicle control or damage
to paint and body trim.
Windshield Washer fluid agents contain some amounts of alcohol
and can be flammable under cer-
tain circumstances. Do not allowsparks or flame to contact thewasher fluid or the washer fluid
reservoir. Damage to the vehicle
or occupants could occur.
Windshield washer fluid is poi- sonous to humans and animals.
Do not drink and avoid contacting
windshield washer fluid. Serious
injury or death could occur.
OTQ077010
OTQ077011
Rear (if equipped)
Front
WASHER FLUID

Maintenance
30
7
PARKING BRAKE
G140100AFD
Checking the parking brake
Check the stroke of the parking brake by
counting the number of “clicks’’ heardwhile fully applying it from the released
position. Also, the parking brake alone
should securely hold the vehicle on a fair-
ly steep grade. If the stroke is more or
less than specified, have the parking
brake adjusted by an authorized
HYUNDAI dealer.
Stroke : 7 “clicks’’ at a force of
20 kg (44 lbs, 196 N). G150100AFD
Draining water from fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in itsbottom.
If water accumulates in thefuel filter, the warning lightcomes on when the ignition
switch is in the ON position.
If the light is turned on, take
your car to the authorised
HYUNDAI dealer and have
drain the water and checkedthe system. G150200AEN
Fuel filter cartridge replacement
✽✽
NOTICE
When replacing the fuel filter cartridge,
use HYUNDAI genuine parts.
OTQ057008 FUEL FILTER (FOR DIESEL)OTQ077012
CAUTION
If the water accumulated in the fuel
filter is not drained at proper times,damages to the major parts such asthe fuel system can be caused by
water permeation in the fuel filter.

Maintenance
32
7
Replace the filter according to the
Maintenance Schedule.
If the vehicle is operated in extremely
dusty or sandy areas, replace the ele-ment more often than the usual recom-
mended intervals. (Refer to“Maintenance under severe usage condi-tions” in this section.)
G170100BEN Filter inspection The climate control air filter should be replaced according to the maintenance
schedule. If the vehicle is operated in
severely air-polluted cities or on dusty
rough roads for a long period, it shouldbe inspected more frequently and
replaced earlier. When you replace the
climate control air filter, replace it per-
forming the following procedure, and be
careful to avoid damaging other compo-
nents. G170200ATQ Filter replacement
1. Open the glove box and remove thesupport rod (1).
CAUTION
Do not drive with the air cleaner
removed; this will result in exces-sive engine wear.
When removing the air cleaner fil- ter, be careful that dust or dirt
does not enter the air intake, ordamage may result.
Use a HYUNDAI genuine part. Use of non-genuine parts could dam-age the air flow sensor or tur-
bocharger.
CLIMATE CONTROL AIR FILTER (IF EQUIPPED)
OTQ077018