
3. Reconnect both fuel lines.
Using a fuel which has more than average impurities may require
the fuel filter to be replaced more frequently than the service
interval specifies.
The system will need to be purged of air after removal/changing of the
filter. SeePurging air from the fuel system after DFCM and
engine-mounted fuel filter replacementfollowing.
Purging air from the fuel system after DFCM and engine mounted
fuel filter replacement
Turn the ignition key to on for 30 seconds, then turn it to off. Do this a
total of six times in a row to purge any trapped air from the fuel system.
After filter service, a no start or rough running engine may indicate that
air is entering the system through the filter bowl seal or drain. Make sure
the drain is tight.
ENGINE OIL
Checking the engine oil level
Because it is normal to add some oil between oil changes, check your
engine oil level each time you stop for fuel. To check the engine oil level
consistently and accurately, the following procedure is recommended:
1. Have engine at normal operating temperature (at least into the
NORMAL range on the engine coolant temperature gauge).
2. Park the vehicle on a level surface, then turn off the engine and open
the hood.
3. Allow at least20 minutesafter engine shutdown to ensure that the
oil contained in the upper parts of the engine has returned to the oil
pan.
4. Protecting yourself from engine heat, pull out the dipstick, wipe it
clean and reinsert fully.
5. Read oil level on both sides of dipstick and use highest level (reading)
for the actual engine oil level.
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6. it is best to maintain the oil level
within the crosshatch area on the
dipstick by adding oil as required.
The lower hole is the minimum oil
level and the upper hole is the
maximum oil level. Do not overfill.
The distance from the lower hole
(oil minimum) to the upper
crosshatch area on the dipstick represents 1.0 quart (.95L).
Engine oil specifications
To help achieve acceptable engine performance and durability, it is
important that only engine oils of good quality are used in your diesel
engine and it is changed at the recommended interval. For normal or
severe service, use Motorcraftoil or an equivalent oil conforming to
Ford specifications as listed in theMaintenance product specifications
and capacitiessection in this chapter or API service categories CJ-4 or
CJ-4/SM. It is important to use these oils because they are compatible
with the emission control equipment of your vehicle to meet the more
stringent emission standards.
The use of correct oil viscosities for diesel engines is important for
satisfactory operation. Determine which oil viscosity best suits the
temperature range you expect to encounter for the next service interval
from the following SAE viscosity grade chart.
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1For severe duty usage, use SAE 5W-40 API CJ-4.
2For biodiesel (grades B5-B20) usage, use SAE 5W-40 or SAE
15W-40 API CJ-4.
An engine block heater is recommended at temperatures below –10°F
(–23°C).
A symbol has been developed by the
American Petroleum Institute (API)
to help you select the proper engine
oil. It will be included on the oil
container you purchase. The top
section of the symbol shows the oil
performance by the API designation. This should match the owner guide
recommendation. The center section will show the SAE viscosity grade
Changing the engine oil and oil filter
Your vehicle is equipped with an Intelligent Oil Life Monitor™ that
calculates the proper oil change service interval. When the message
center indicates:OIL CHANGE REQUIRED, change the engine oil and
oil filter. See theMessage centersection of theInstrument Cluster
chapter for more information.
Refer toMotorcraft part numberslater in this chapter for the engine oil
filter part number. This filter protects your engine by filtering harmful,
abrasive or sludge particles and particles significantly smaller than most
available “will-fit” filters.
-20
-100
10 20 30
40
38 32 27 21 16 10 4 -1 -7 -12
-18 -23 -2950 60
7080 9010 0
SAE VISCOSITY GRADES
EXPECTED TEMPERATURE RANGE
F˚
C˚
5W-401,2
0W-30 / 0W-4015W-40
2
10W-30 (Normal Usage)
APISERVICECJ-4/SMSAE10W-30
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To change the engine oil and oil filter:
1. Unscrew the oil filter and oil pan drain plug and wait for the oil to drain.
Note:The oil pan drain plug only requires 1/4 turn to removal/install. A
3/8 inch socket drive may be used to assist with removal/installation, but be
careful not to over-tighten the plug during installation.
2. Replace the filter.
3. Reinstall the oil pan drain plug.
4. Refill the engine with new oil. For the proper capacity, see
Maintenance product specifications and capacitiesin this chapter.
5. Reset the Intelligent Oil Life Monitor™. SeeMessage centerin the
Instrument Clusterchapter for more information.
WARNING:Do not handle a hot oil filter with bare hands.
WARNING:Continuous contact with used motor oil has caused
cancer in laboratory mice. Protect your skin by washing with
soap and water.
Engine lubrication for severe service operation
The following conditions define severe operation for which engine
operation with SAE 5W-40 API CJ-4 is recommended. Oil and oil filter
change intervals will be determined by the Intelligent Oil Life Monitor™
as noted previously.
•
frequent or extended idling (over 10 minutes per hour of normal driving)
•low-speed operation/stationary use
•if vehicle is operated in sustained ambient temperatures below -10°F
(-23°C) or above 100°F (38°C)
•frequent low-speed operation, consistent heavy traffic less than
25 mph (40 km/h)
•operating in severe dust conditions
•operating the vehicle off road
•towing a trailer over 1,000 miles (1,600 km)
•sustained, high-speed driving at Gross Vehicle Weight Rating
(maximum loaded weight for vehicle operation)
•
use of fuels with sulfur content other than ultra-low sulfur diesel (ULSD)
•use of high-sulfur diesel fuel
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ENGINE AND SECONDARY COOLING SYSTEM COOLANT
Checking engine coolant
The concentration (freeze point protection), additive strength (corrosion
inhibitor), and level of coolant should be checked at the mileage intervals
listed in thescheduled maintenance information.The coolant
concentration should be maintained at 50/50 coolant and water, which
equates to a freeze point of -36°C (-34°F). Coolant concentration testing
is possible with a hydrometer or antifreeze tester (such as the Rotunda
Battery and Antifreeze Tester, 0014–R1060). The level of coolant should
be maintained within the COLD FILL RANGE in the coolant reservoirs. If
the level falls below, add coolant per the instructions in theAdding
coolantsection.
Your vehicle was factory-filled with a 50/50 coolant and water
concentration. If the concentration of coolant falls below 40% or above
60%, the engine parts could become damaged or not work properly.A
50/50 mixture of coolant and water provides the following:
•freeze protection down to -36°C (-34°F).
•boiling protection up to 129°C (265°F).
•protection against rust and other forms of corrosion.
•
an accurate temperature readout from the engine coolant gauge.
When the engine is cold, check the level of coolant in the reservoirs. See
Identifying components in the engine compartmentfor the location of
the engine and secondary cooling system reservoirs.
•The coolant should be within the COLD FILL RANGE in the coolant
reservoirs.
•Refer to thescheduled maintenance informationfor service interval
schedules.
•Be sure to read and understandPrecautions when servicing your
vehiclein yourOwner’s Guide.
If the coolant has not been checked at the recommended interval, the
engine or secondary coolant reservoir may become low or empty. If
either reservoir is low or empty, add coolant to the reservoir(s). Refer to
Engine and secondary cooling system refill procedurein this chapter.
Note:Automotive fluids are not interchangeable; do not use engine
coolant or windshield washer fluid outside of its specified function and
vehicle location.
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Multi-point inspection
In order to keep your vehicle running right, it is important that you have
the systems on your vehicle checked regularly. This can help identify any
potential issue before there are any problems. Ford Motor Company
suggests the following multi-point inspection to be performed at every
scheduled maintenance interval as the way to ensure your vehicle keeps
running right.
NORMAL SCHEDULED MAINTENANCE AND LOG
For your convenience, your vehicle is equipped with a message center
which calculates the proper oil change service interval. You should
perform the engine oil change as indicated by the instrument cluster
message center. The message center will display ENGINE OIL CHANGE
SOON or OIL CHANGE REQUIRED to indicate when an oil change is
needed. The engine oil change service needs to be completed within two
weeks or 500 miles (800 km) after the OIL CHANGE REQUIRED
message is displayed. Your oil change service interval can be up to one
year or 10,000 miles (16,000 km). Reset your Intelligent Oil Life
Monitor™ after each engine oil and filter change; refer to the
Instrument Clusterchapter of the owner guide.
If your message center is prematurely reset or becomes inoperative, you
should perform the oil change interval at six months, 5,000 miles
(8,000 km) or 200 hours from your last oil change.
Multi-point inspection - recommended at every visit
❑Check and top-up fluid levels: brake, engine coolant reservoir, secondary low-temperature cooling system reservoir, automatic
transmission, power steering, window washer.
❑Inspect tires for wear and check air pressure, including spare.
❑Check exhaust system for leaks, damage, loose parts and foreign materials.
❑Check that holes in the tail-pipe of the exhaust system are clear of debris; the holes/slots are functional
❑Check battery performance.
❑Check operation of horn, exterior lamps, turn signals and hazard warning lights.
❑Check radiators, coolers and heater and air conditioning hoses.
❑Inspect windshield washer spray and wiper operation.
❑Check windshield for cracks, chips and pitting.
❑Inspect for oil and fluid leaks.
❑Inspect air filter.
❑Check shocks and struts and other suspension components for leaks and damage.
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Note:After initial coolant flush and fill at 60,000 miles (96,000 km) or
2400 hours of operation, flush and fill every 45,000 miles (80,000 km) or
1800 hours thereafter.
If vehicle is operated in sustained ambient temperatures below -10°F
(-23°C) or above 100°F (38°C)
As required– Change engine oil and replace oil filter as indicated by
message center and perform services as listed in the
Scheduled Maintenance chart.
Every 15,000 miles (24,000 km),
6 months, 600 hours of engine
operation, or as indicated by the
message center or instrument
cluster (whichever occurs first)– Change engine- and frame-mounted fuel filters
Every 30,000 miles (48,000 km)– Replace wheel bearing grease and grease seals on 4x2
wheel bearings (if non-sealed bearings are used)
Every 60,000 miles (96,000 km)– Change transfer case fluid (4x4 only)
Perform the services noted in the preceding table at the specified
time/mileage (km) period either within 3,000 miles (5,000 km) of the
OIL CHANGE REQUIRED message appearing in the message center or
when the time/mileage (km) reading indicates service is due.
Example #1:The OIL CHANGE REQUIRED message comes on at
18,751 miles (30,177 km); perform the 22,500 mile (36,000 km) fuel
filter replacement.
Example #2:The OIL CHANGE REQUIRED message hasnotcome on
but the odometer reads 22,500 miles (36,000 km); perform the fuel filter
replacement. (i.e., Intelligent Oil Life Monitor™ was reset at 15,000 miles
[24,000 km].)
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